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High Speed Ampoule Filling Line For Pharmaceuticals Liquid Bottle Packaging

Suzhou Lingyao Pharmaceutical Equipment Co., Ltd.

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High Speed Ampoule Filling Line For Pharmaceuticals Liquid Bottle Packaging

Country/Region china
City & Province jiangsu
Categories Plastic Processing Machinery
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Product Details

LYAPL1-20 State-of-the-Art Ampoules Filling Machine Line for Liquid Pharmaceuticals

 

Applications of Ampoules Filling Machine Line: Ampoules filling machine lines are widely used in the pharmaceutical and medical industries for the production of a variety of liquid medications and solutions. Some common applications of these machines include:


Filling of injectable medications: Ampoules are commonly used for packaging injectable medications such as vaccines, antibiotics, and pain relievers. Ampoules filling machine lines are designed to fill and seal these medications with precision and sterility.

 

Production of liquid vitamins and supplements: Many liquid vitamins and dietary supplements are packaged in ampoules for easy dosing and administration. Ampoules filling machine lines can be used to fill and seal these products efficiently.

 

Packaging of diagnostic reagents: Ampoules are often used to package diagnostic reagents and test solutions for medical testing purposes. Ampoules filling machine lines are equipped to handle the filling and sealing of these sensitive products.

 

Compounding of customized medications: Pharmacies and compounding facilities may use ampoules filling machine lines to produce customized medications tailored to individual patient needs. These machines offer flexibility in filling volumes and product formulations.

 

Research and development: Ampoules filling machine lines are also used in research laboratories and pharmaceutical companies for the development and testing of new medications and formulations. These machines enable researchers to produce small batches of experimental drugs for testing purposes.

 

Overall, the applications of an ampoules filling machine line are diverse and encompass a wide range of pharmaceutical and medical products.

 

technical parameters
 
product modelLYQCL100+LYASMR
620/43+LYAGF8
size range1-20ml national standard ampoules
Output(1-2ml)16000-22000pcs/h
Output(5-10ml)8000-12000pcs/h
Output(20ml)5000-7000pcs/h
Clarity>99%
Breakage rate≤1%(whole line)
Filling Precision±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gasGas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume3500-4100m³/h
Net weight7800(kg)
Total poweraround 72kw 380V 50HZ
Outline sizearound 9940x2260x2445mm

 

 

 

 

Performance Features
◆ Vertical Ultrasonic Bottle Washer: The machine adopts a combination of ultrasonic online cleaning and separate alternating water and air jet cleaning, making it the most popular and effective cleaning equipment internationally with excellent visible foreign matter detection. It has a wide adaptability and low bottle breakage rate. Throughout the entire cleaning process, water and air are sprayed independently through separate nozzles, with each nozzle fixed for a specific cleaning medium to complete a rinsing or cleaning process, thus avoiding cross-contamination and dead corners, in compliance with the requirements of the new version of GMP.

◆ Tunnel-Type Hot Air Circulating Sterilizing Oven: The oven utilizes laminar flow principles and high-speed hot air sterilization process, allowing containers to achieve A-grade standard laminar flow environment within the sealed tunnel for the complete production process of preheating, drying sterilization, and cooling until the bottles are discharged. It is currently the most popular and effective drying and sterilization equipment internationally, with uniform heat distribution, excellent heat removal effect, and equipped with mesh belt ultrasonic online cleaning, power failure protection, and automatic wind pressure adjustment system.

◆ Vertical Ampoule Filling and Sealing Machine: The machine adopts a balcony-type design structure, and the screw turntable bottle transfer can automatically complete bottle separation, pre-flushing with nitrogen, filling, post-nitrogen filling, preheating, and sealing by pulling. It operates smoothly with a high pass rate for finished products.

◆ The entire line adopts advanced intelligent electrical control technology and a simple and intuitive human-machine interface, achieving electromechanical integration design. It can realize both front and rear linkage control and standalone operation, ensuring the normal operation of the entire line. It can display the machine's operating status and fault display, self-diagnosis of faults, fault analysis, and elimination methods, enabling the entire production process to achieve automated control.

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