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[China]
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Address: No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
Contact name:Jerry
Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. |
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Versatile Ampoules Filling Machine Line for Various Pharmaceutical Formulations
Features of Ampoules Filling Machine Line: A typical ampoules filling machine line is equipped with a range of features and components that work together to ensure smooth and reliable operation. Some of the key features of these machines include:
Automatic feeding system: The machine line includes a system for automatically feeding empty ampoules into the filling station, reducing the need for manual intervention and improving overall efficiency.
Filling accuracy: Precision filling units are used to dispense the correct volume of liquid medication into each ampoule, ensuring consistency and accuracy in the filling process.
Sealing mechanisms: Ampoules are sealed using methods such as flame sealing, mechanical sealing, or ultrasonic sealing to maintain the sterility of the product and prevent contamination.
Labeling units: Some ampoules filling machine lines are equipped with labeling units that can apply product information, batch numbers, and expiration dates to the filled ampoules for traceability and compliance with regulatory requirements.
Quality control systems: In-line inspection systems are integrated into the machine line to detect defects or irregularities in the filled ampoules, ensuring that only high-quality products are packaged for distribution.
User-friendly interface: Modern ampoules filling machine lines are equipped with intuitive control panels and touchscreens that allow operators to easily monitor and adjust the machine settings for optimal performance.
Overall, the features of an ampoules filling machine line are designed to streamline the production process, ensure product quality, and meet the specific requirements of pharmaceutical manufacturing.
| technical parameters | ||||
| product model | LYQCL180+LYASMR 620/43+LYAGF16 | |||
| size range | 1-20ml national standard ampoules | |||
| Output(1-2ml) | 35000-40000pcs/h | |||
| Output(5-10ml) | 35000-40000pcs/h | |||
| Output(20ml) | 35000-40000pcs/h | |||
| Clarity | ＞99% | |||
| Breakage rate | ≤1%(whole line) | |||
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) | |||
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h | |||
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h | |||
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas | |||
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h | |||
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h | |||
| Exhaust volume | 3500-4100m³/h | |||
| Net weight | 7800(kg) | |||
| Total power | around 93kw 380V 50HZ | |||
| Outline size | around 10100x2260x2445mm | |||
This vertical ampoule filling and sealing machine features a balcony-style design structure, incorporating a screw turntable bottle transfer mechanism that enables the automatic completion of bottle separation, pre-flushing with nitrogen, filling, post-nitrogen filling, preheating, and pulling and sealing. This design ensures smooth operation and a high yield of qualified finished products.
Furthermore, the entire production line is equipped with advanced intelligent electrical control technology and a user-friendly human-machine interface, realizing electromechanical integration design. This enables both front and rear linkage control as well as standalone operation, ensuring the normal operation of the entire line. Additionally, the system can display machine operating status and fault information, perform self-diagnosis of faults, and provide fault analysis and troubleshooting methods, thereby achieving automated control of the entire production process.
The vertical ampoule filling and sealing machine's balcony-style design and automated bottle transfer mechanism contribute to its efficient and reliable operation, resulting in a high yield of qualified finished products. The integration of advanced intelligent electrical control technology and a user-friendly human-machine interface enhances the overall operational efficiency and ensures seamless control of the entire production line. The system's capability to display machine operating status, conduct self-diagnosis of faults, and provide troubleshooting methods further enhances its reliability and contributes to the achievement of automated control throughout the production process.
In summary, the vertical ampoule filling and sealing machine, along with the integrated production line's advanced control technology and user-friendly interface, represents a significant advancement in pharmaceutical production equipment, ensuring efficient and automated operation while maintaining high product quality and reliability.
