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[China]
Trade Verify
Address: No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
Contact name:Jerry
Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. |
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High-Speed Ampoules Filling Machine Line with Precision Control
Considerations for Choosing an Ampoules Filling Machine Line: When selecting an ampoules filling machine line for pharmaceutical production, several key considerations should be taken into account to ensure that the machine meets the specific needs of the manufacturing process. Some important factors to consider include:
Production capacity: The machine line should be able to meet the
required production output for the pharmaceutical products being
manufactured. Consideration should be given to factors such as
filling speed, batch sizes, and overall efficiency.
Flexibility: The machine line should be versatile enough to accommodate different ampoule sizes, filling volumes, and types of medications. This flexibility allows for easy customization of products and production processes.
Regulatory compliance: The machine line should meet regulatory standards for pharmaceutical manufacturing, including requirements for sterility, accuracy, and quality control. Ensure that the machine is equipped with features such as in-line inspection systems and validation documentation.
Operator training and support: Consideration should be given to the training and support provided by the manufacturer for operating and maintaining the machine line. Proper training ensures that operators can effectively use the machine and troubleshoot any issues that may arise.
Cost considerations: Evaluate the upfront cost of the machine line as well as ongoing maintenance and operational costs. Consider the return on investment in terms of increased production efficiency, reduced waste, and overall cost savings for the pharmaceutical company.
By carefully considering these factors, pharmaceutical manufacturers can choose an ampoules filling machine line that meets their production requirements, regulatory standards, and budget constraints.
In conclusion, an ampoules filling machine line is a critical piece of equipment in pharmaceutical manufacturing that offers numerous benefits in terms of efficiency, quality, and cost savings. By understanding the features, applications, and considerations for choosing these machines, pharmaceutical companies can optimize their production processes and meet the demands of the industry effectively.
The reciprocating tracking insertion water-air nozzle is an advanced cleaning technology commonly used in vial washing machines, which can improve cleaning efficiency and quality.
The application of reciprocating tracking insertion water-air nozzle in vial washing machines is as follows:
Vial Placement: Place the vials to be cleaned in the designated position of the washing machine.
Start Cleaning Program: Initiate the washing machine, set the cleaning parameters including cleaning time, water temperature, detergent concentration, etc.
Operation of Reciprocating Tracking Insertion Water-Air Nozzle: The nozzle moves back and forth on the surface of the vials according to the preset program, simultaneously spraying high-pressure water-air and detergent. This reciprocating motion ensures that every corner of the vial surface is thoroughly cleaned, enhancing cleaning efficiency.
End of Cleaning: Once the cleaning is complete, the washing machine will automatically stop. Cleaned vials can then be removed for further processing.
By utilizing the reciprocating tracking insertion water-air nozzle, vial washing machines can clean vials more comprehensively and efficiently, ensuring that the vial surfaces are clean and sterile, meeting the requirements of the pharmaceutical industry.
The pharmaceutical ampoule filling line typically consists of several key components, including:
The pharmaceutical ampoule filling line is crucial for pharmaceutical companies to efficiently and accurately fill ampoules with medications while maintaining high quality and safety standards.
| technical parameters | ||||
| product model | LYQCL100+LYASMR 620/43+LYAGF8 | |||
| size range | 1-20ml national standard ampoules | |||
| Output(1-2ml) | 16000-22000pcs/h | |||
| Output(5-10ml) | 8000-12000pcs/h | |||
| Output(20ml) | 5000-7000pcs/h | |||
| Clarity | ＞99% | |||
| Breakage rate | ≤1%(whole line) | |||
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) | |||
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h | |||
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h | |||
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas | |||
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h | |||
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h | |||
| Exhaust volume | 3500-4100m³/h | |||
| Net weight | 7800(kg) | |||
| Total power | around 72kw 380V 50HZ | |||
| Outline size | around 9940x2260x2445mm | |||
Performance Features
◆ Vertical Ultrasonic Bottle Washer: The machine adopts a
combination of ultrasonic online cleaning and separate alternating
water and air jet cleaning, making it the most popular and
effective cleaning equipment internationally with excellent visible
foreign matter detection. It has a wide adaptability and low bottle
breakage rate. Throughout the entire cleaning process, water and
air are sprayed independently through separate nozzles, with each
nozzle fixed for a specific cleaning medium to complete a rinsing
or cleaning process, thus avoiding cross-contamination and dead
corners, in compliance with the requirements of the new version of
GMP.
◆ Tunnel-Type Hot Air Circulating Sterilizing Oven: The oven utilizes laminar flow principles and high-speed hot air sterilization process, allowing containers to achieve A-grade standard laminar flow environment within the sealed tunnel for the complete production process of preheating, drying sterilization, and cooling until the bottles are discharged. It is currently the most popular and effective drying and sterilization equipment internationally, with uniform heat distribution, excellent heat removal effect, and equipped with mesh belt ultrasonic online cleaning, power failure protection, and automatic wind pressure adjustment system.
◆ Vertical Ampoule Filling and Sealing Machine: The machine adopts a balcony-type design structure, and the screw turntable bottle transfer can automatically complete bottle separation, pre-flushing with nitrogen, filling, post-nitrogen filling, preheating, and sealing by pulling. It operates smoothly with a high pass rate for finished products.
◆ The entire line adopts advanced intelligent electrical control technology and a simple and intuitive human-machine interface, achieving electromechanical integration design. It can realize both front and rear linkage control and standalone operation, ensuring the normal operation of the entire line. It can display the machine's operating status and fault display, self-diagnosis of faults, fault analysis, and elimination methods, enabling the entire production process to achieve automated control.
Q&A for ampoule filling line
Q:What is the purpose of the ampoule filling machine?
A:The ampoule filling machine accurately and precisely fills the cleaned ampoules with the desired pharmaceutical product.
Q:Why is the ampoule sealing machine important in the filling line?
A:The ampoule sealing machine seals the filled ampoules to maintain product integrity, prevent contamination, and ensure product safety.
Q:What role does the inspection system play in the ampoule filling line?
A:The inspection system checks the filled and sealed ampoules for defects, such as cracks or leaks, to ensure product quality and compliance with standards.
