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Automatic Double Glazing Production Line Filled With Argon Gas

Jinan Lijiang Automation Equipment Co., Ltd.

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Automatic Double Glazing Production Line Filled With Argon Gas

Country/Region china
City & Province jinan shandong
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Product Details

High quality and good price Automatic double glazing production line filled with argon gas

 

Introduction of vertical insulating air-floating glass processing line with gas filling 

It uses air floating technology to transfer the glass, preventing it from being contaminated by the wheels and leaving a trace to improve the high quality of IG production. This line has seven sections.

01 Transfer section;

02 Washing machine;

03 Discharge section;

04 Inspection and installation section.

05 Transfer section;

06 Press and filling section;

07 Discharge section.

 

Main feature:

• Ultra-long (2500mm * 3500mm) insulating glass can be compressed twice

• Adopt a conveyor belt for glass transfer and press the glass using a servo motor

• The press plate can be opened for easy maintenance

• Adjustable press board to guarantee long-lasting service life

• Automatically fills with argon gas for significant sealing effect and high argon content

• Setting the zone to fill different sizes of glass with the follow-up sealing method reduces the loss of argon.

• You can set the gas value and view the process of filling the touch screen with gas

• Fast reaction sensor for permanent control of gas filling process

• Gas concentration can reach 90% or higher

• No need to drill holes in the spacer frame

• Standard gas is argon gas

07 discharge section

• Storage glass

• Can be connected to sealing machine

 

Technical data

Max. glass size2500mm*3500mm
Max glass size for filling gas2500mm*3200mm
Min. glass size280mm*450mm
Glass thickness3-15mm
Insulating glass thickness60mm
Glass washing speed2-10m/min
Glass conveyor speed45m/min
Washing brushes3 pairs of soft brushes
Water supplyWater consumption:0.5t/h conductivity:40μs/cm
Air supplyFlow: 1m³/min
Air pressure≥0.8MPa
Total power3P 380V 50HZ
Dimension23500*3500*3700mm
Weight6500kg

 

Other sizes of the vertical insulating air-floating glass processing line with gas filling :

 

ParametersUnitLJBZ2025GFLJBZ2535GFLJBZ2535DGF
Power supply 380V 50Hz 3P
Total powerKW4144.551.5
Washing speedm/min2~10
Maximum working speedm/min45
Minimum glass sizemm450*280
Maximum glass sizemm2000*2500
2000x3000 (Pressed by twice)
2500*3200
2500*3500(Pressed by twice)
2500x4500(Pressed by twice, add suckers)
Flat glass thicknessmm3~15(3-30)
Washing brushesPieces6
Maximum thickness of insulating glassmm60
Total gas consumptionL/min1200
Conveyer roll heightmm520
DimensionL*W*H(mm)19500*3500*320023500*3500*370027000*3500*3700

 

Optional functions of vertical insulating air-floating glass processing line with gas filling :

• Step glass with optional edges (L:100mm W:50mm)

• Shaped glass

• Pre washing machine

 

Details of Automatic vertical insulating air-floating glass processing line

 

01 transfer section

Coating detection mechanism, automatic detection of offline Low-e film

02 washing machine

• You can wash low-e glass with 6 soft brushes of 0.1mm soft hair

• The new air knife uses an aluminum profile (Duckville Air Knife) and the size of the air outlet is adjusted by the aluminum profile duck beak. This reduces the number of adjusting screws, prevents each screw from loosening, and avoids air knife resonance.

• The air knife can automatically adjust the width of the air knife according to the thickness.

• The operation box with the cleaning speed display can accurately display the cleaning speed (8-10m).

• Water tank automatic temperature control, water supply system

• European silencer system

• Stainless steel material

03 discharge section

• Storage glass

04 inspection and installation section

The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass

05 transfer section

• Automatic measurement of glass thickness. It can be used according to actual needs when working.

06 pressing and filling section


Other product of LIJIANG GLASS

 

Vertical edge deleting machine Glass Edge Grinding Machine with servo motor

 

 

LJDM2545 Smart Vertical Edge Remover is used to remove low-e glass edge film. The glass edge remover adopts the imported servo control method and performs accurate positioning with smooth operation. High quality whetstones are durable and can produce clean and beautiful whetstones. The distance can be electrically set in the range of 10 to 150 mm.

Low-E glass, also known as low emissivity glass, is a type of film product in which the surface of the glass is composed of a multilayer metal or other compound. Compared to common glass and traditional ceramic coated glass, the coating has excellent insulation and light transmission.

 

Low-e glass types:

Single silver Low-E glass

A single silver Low-E coated glass usually contains only one functional layer (silver layer). In addition to other metal and compound layers, the total number of coating layers reaches 5.

 

Double glazing Low-E glass

Double silver Low-E coated glass has two functional layers (silver layer), as well as other metal layers and compound layers, and the total number of coating layers reaches nine. However, the technical process control of double glazing Low-E glass is much more difficult. Than single silver.

 

Main feature of Low-E film deleting machine:

 

Vertical Low-E glass edge deletion machine contains 3 sections: glass loading section, deleting section and glass unloading section. Low-E film deletion machine has 4 kinds of different directions. Online low-e and outline low-e glass.

The vertical low-e film edge deletion machine can delete the double or triple low-e film.

  • 6 sets of servo motors, British TRIO system
  • Two-way and four-way inlet outlets are available
  • Automatically measure glass size
  • Removed double and triple silver low-e glass
  • Automatically measure glass size
  • Automatically distinguishes low-e surfaces
  • PLC control system, touch screen interface
  • 6 servo control systems
  • Intelligent control system, can recognize batch processing
  • Adjustable edge removal
  • The head can rotate 360 °
  • Safe and fully automatic device​

Technical parameter:

Max. glass processing size2500*4500mm
Min. glass processing size400*280mm
Glass thickness3-15mm
Diameter of grinding wheel200mm
Conveyor height500mm
Edge deleting width10-50mm
Transmission speed29m/min
Edge deleting speed2-29m/min
Abrasive wheel width10/12/15mm
Glass thickness3 - 15mm
Grinding wheel speed0~3000r/min
Total air consumption100L/ min
Air pressure≥0.8MPa
Total power3P 380V 50Hz 15KW
DimensionDimensions :9700×2500×3400mm
Total weight3700KG

 

Electrical parameters

NAMEORIGINBRAND
Servo motorTaiwanTAIDA
PLCTaiwanTAIDA
Pneumatic componentTaiwanAAIRTAC
Low pressure electricityGermanySIEMENS
Circuit breakerGermanySIEMENS
Sensor switchKoreaAUTONICS
Approach switchKoreaAUTONICS
Limit switchTaiwanTEND
ConnectorGermanySIEMENS
Frequency converterFranceSCHNEIDER
Main ButtonFranceSCHNEIDER
Intermediate relayJapanOMRON

 

 

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