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Automatic Vertical Insulating Glass Production Line With Argon Gas Filling

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Jinan Lijiang Automation Equipment Co., Ltd.

Automatic Vertical Insulating Glass Production Line With Argon Gas Filling

Country/Region china
City & Province jinan shandong
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Product Details

Automatic Vertical Insulating Glass Production Line With Argon Gas Filling​

 

Introduction of vertical insulating glass processing line with gas filling 

 

Using Air-floating technology to transfer glass to prevent the glass from being contaminated by wheels and leaving traces to improve the IG production’s high quality. The line has seven sections:

01 transfer section; 

02 washing machine;

03 discharge section; 

04 inspection and installation section; 

05 transfer section; 

06 pressing and filling section;

07 discharge section.  

 

Details of vertical insulating  glass production line with gas filling :

 

01 transfer section

Coating detection mechanism, automatic detection of offline Low-e film

02 washing machine

• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass

• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.

• The air knife can automatically adjust the width of the air knife according to the thickness

• The operation box with washing speed display, can accurately display washing speed (8-10m)

• Water tank automatic temperature control, water replenishing system

• European silencer system

• Stainless steel material

03 discharge section

• Storage glass

04 inspection and installation section

The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass

05 transfer section

• Automatic measurement of glass thickness. It can be used according to actual needs when working.

06 pressing and filling section

 

Main feature:

• Ultra-long (2500mm*3500mm) insulating glass can be compressed twice

• Adopts conveyor belt to transfer glass, uses servo motor to press glass

• The pressing plate can be opened for easy maintenance

• Pressing board with adjustable structure to guarantee long-lasting service life

• Automatically fill argon gas with significant sealing effect, higher argon content

• Set zones to fill different size of glass with follow-up sealing method reduces argon loss

• Can set gas value and show the process of filling gas on the touch screen

• Fast reacting sensor for permanent control of gas filling process

• Gas concentration can reach more than 90%

• No need to drill holes on the spacer frame

• Standard gas is Argon gas

07 discharge section

• Storage glass

• Can be connected to sealing machine

 

Technical data

Max. glass size2500mm*3500mm
Max glass size for filling gas2500mm*3200mm
Min. glass size280mm*450mm
Glass thickness3-15mm
Insulating glass thickness60mm
Glass washing speed2-10m/min
Glass conveyor speed45m/min
Washing brushes3 pairs of soft brushes
Water supplyWater consumption:0.5t/h conductivity:40μs/cm
Air supplyFlow: 1m³/min
Air pressure≥0.8MPa
Total power3P 380V 50HZ
Dimension23500*3500*3700mm
Weight6500kg

 

Optional functions of vertical insulating air-floating glass processing line with gas filling :

• Step glass with optional edges (L:100mm W:50mm)

• Shaped glass

• Pre washing machine

 

Other sizes of the vertical insulating air-floating glass processing line with gas filling :

 

ParametersUnitLJBZ2025GFLJBZ2535GFLJBZ2535DGF
Power supply 380V 50Hz 3P
Total powerKW4144.551.5
Washing speedm/min2~10
Maximum working speedm/min45
Minimum glass sizemm450*280
Maximum glass sizemm2000*2500
2000x3000 (Pressed by twice)
2500*3200
2500*3500(Pressed by twice)
2500x4500(Pressed by twice, add suckers)
Flat glass thicknessmm3~15(3-30)
Washing brushesPieces6
Maximum thickness of insulating glassmm60
Total gas consumptionL/min1200
Conveyer roll heightmm520
DimensionL*W*H(mm)19500*3500*320023500*3500*370027000*3500*3700
 

 

Related products of LIJIANG GLASS

Automatic Vertical Insulating Glass Sealants Sealing Robot Machine

 


Function and feature

1.The machine is suitable for glass deep processing enterprise ,high automation, Reduce labor intensity, save manpower, improve production efficiency
2. Whole machine adopt man-machine touch screen interface,with memory function .
3.After coating sealant ,the glass edge and corner is full without air bubbles , smooth surface, no need to pare the corner
4. Using two sets of independent sealant supply system ( including the mixing device ), two kinds of sealants switch fast ,in one-button operation easily (Model II)

5.The width of machine is 1.5m ,small floor area, save space
6. The third section can prestore glass to improve the efficiency effectively

7.The smallest insulating glass size can be processed is 400*300mm

8.Equipped anti blocking device in the mixer

9. Servo control system adopts world famous brand (Japan YASKAWA ), the performance is stable
10. Shaft transmission to make the glass being transferred smoothly with accurate positioning.
11. Special V type transmission belt to avoid the sealant sticking on the belt, ensure the glass edge clean ,V type Block is changeable .
12. The spare parts are produced with high standardization and high precision, ensure the machine can be used with long-term stability
13.Suitable for triple glazing .

14.Conveying wheel on backboard adopts embedded wheel ,to make sure the glass be transported smoothly

 

Specification of vertical insulating glass sealing robot

ModelLJTJ2540D
Voltage Power380V 13KW
Air Pressure0.5~0.7Mpa
Extruding pressure32Mpa
Max.Glass size2500*4000mm
Min.Glass size400*300mm
Glass thickness12~56mm
Working speed5~40m/min
Overall dimension11000*1500*4500mm

2.2 Machine Noise

A-weighted sound pressure level
Stand-by stateWorking state
50 db85 db

 

Main Features:

• Japan Yaskawa servo system control, full automatic and high-efficiency sealing machine

• 4 sections, can storage glass

• Adopt timing belt, smooth transfer and accurate position

• Automatically repair glass corners with scraper and roller

• Automatically measure glass size, glue depth (30mm)

• Every auto-function is with manual operation

• Can coat double glass

• Shape glass with optional edges, step glass, triple glass (Optional)

 

• One set of booster pump controls two groups of sealants (Optional)

• Can use silicone, polysulfide and silicone structural sealants

• Glue head is in the front of the machine, which is easy for coating step glass

• Can be connected with insulating glass processing line

• With code scanning function (Optional)

Technical data

Max. glass size2500*4000mm
Min. glass size400*300mm
Glass thickness12-50mm
Working speed5-40m/min
Air pressure≥0.6MPa
Squeeze pressure32MPa
Voltage power380V 15kw
Overall dimension11000*2000*3500mm

 

Electrical parameters

NAMEORIGINBRAND
Servo motorJapanYASKAWA
Servo driverJapanYASKAWA
CPUJapanYASKAWA
Low voltage componentGermanySIEMENS
GuidewayTaiwanHIWIN
Switching power supplyTaiwanMW
Sensor switchKoreaAUTONICS
Pneumatic componentJapanSMC
Touch screenChinaGAOSHAN
Servo motorJapanYASKAWA
Servo driverJapanYASKAWA

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