Jumbo Size Double Glazing Insulating Glass Production Line For Window And Doors

Jumbo size Double Glazing Insulating Glass Production Line For window and doors

Main feature of Jumbo Size Double Insulating Glass Production Line with automatic gas filling

1, Loading part 

To Avoid the low-e Glass put inverse side and Leave wheel marks or scratch low-e Coating We use coating inspection -metal film conductive (other company use Photoelectric detection, hard to recognize for higher transparent film coating)

(Nylon and Polyurethane + metal column

2, Washing and Drying part 

* Three pairs soft brushes can wash low-e glass and normal glass , the diameter is less than 0.1mm.

* Materials are stainless steel.

* Wind knife is float design , it always keep the right and suitable distance 3mm between the glass surface and wind knife (Same like LISEC structure(Remark: 3mm is the best drying distance)

There is a universal joint device.When the glass thickness was changed, the air knife can move forward and backward to adjust the distance, so that the relative distance between the wind knife and the glass is constant, so as to avoid the damage to the glass film due to the change of the glass thickness.

* The front and back side squeeze-wheel are all actively move and convey. No mater the glass size is big/ small/thick/thin (8mm) , it all guarantee the glass pass through smoothly.(Same like LISEC)

3, Detecting part

4, Assembly part

Built-in beam lifting structure (double beams)Convenient for detect and wipe the glass

5, Gas filling and pressing part

1, Thickness measurement测厚: the cylinder drives the electronic ruler to measure the glass thickness and aluminum frame width, to provide parameters for inflation and servo pressing

2, Synchronous belt beam moving :synchronous belt beam will move according to the glass thickness and aluminum frame width to ensure that the inflation hole has been between the first and second glass aluminum frame to inflate the gap (value come from DC push rod and electronic ruler)

3, Input the argon gas concentration into touch screen according to customer required

4, Display Function : touch screen will display whole argon gas filling processing , you will know very clear how much already argon gas filed inside

E, GAS filling from bottom 

( Old type)

The pressing part was divide into 4 parts (per 800mm), when the small size glass(less than 800mm) pass through the pressing and gas filling section ,only one part work.

If more than 800mm but less than 1600mm,it will two parts work, no need the whole press and gas filling section work. it can save the argon glass.

F, Side seal way is following sealing(new type)

(machine side have one oxygen sensor with 7-8 detect points.

G Adjustable Pressing Parts 

1, There have stress after welding in the Pressing frame ,So out-of -shape problems is inescapable after using some time(machine can not press DGU properly, evenly and tightly )

For this uneven inescapable issue, here are our solution

• we all do the aging treatment , it’s the stress-remove by vibration failure device.The important is We design the 74 points on the backbord, if there have any out-of shape problems we can adjust easily at any time.

2, Lead screw pressing

H Air-support conveyors (optional function)

Guarantee the DGU inside clean without wheels marks

After washing and before pressing are all air support

I Electricity components 

We are using Germany simens/ japan yaskava

Main components list

Technical data

●The washing machine adopts SS material and waterproof device

●Water tank with automatic temperature control and water washing system

● Air heating system

●Air Fan automatic start and stop setting

●Noise reduction system

●Online display of washing speed

●Intelligent intermittent work, saving energy

●Germany Siemens PLC control system,touch screen interface

●Automatic identification of coated and Low-E glass

●3pair soft brushes can wash online and offline Low-E glass

●Adjustable pressing board to keep the plate pressing surface straight

● Connection mode of aviation plug

●Applicable to produce triple IG and shaped IG

Options

● Pre-washing

●Automatically accurate positioning for 3 or 4 side step IG

●Automatic Gas filing can set gas value and display the process of filing online with high gas concentration

1. What does our company do ?

LIJIANG GLASS is the manufacturer in Jinan city, China since 2012 year. We make the IG line, sealing robot, spacer bending machine, desiccant filling machine, butyl extruder machine and so on, porviding machines for all over the world with after sale service.

2. What is the IG line ?

The IG line is calles insulating glass processing line, it includes glass washing machine, spacer frame installation and glass pressing machine. We normally have 2000*2500, 2500*3500, 2500*4000 ,2500*4500 and 3300*7000 IG line. The types of the IG line are without filling argon and with filling argon gas. There are also two special IG lines, air floating IG line and super fast IG line (washing and pressing two IG units together).

3. How to package production line ? 

One set of IG line normally needs two containers when shipping to foreign country, 2 pieces of 40HQ containers. 

4. How to provide after-sales service ? 

Since the virus of the whole world, Our engineers are restricted to many countries in the world. So we provice installation service and trainning work online by Wechat, Whatsapp and so on. Once the world has a better suitation, our engineer will go to check our machines again.

For South America market, we have one engineer there to provide service. 

For India and the market aroud India, we have two Indian loal engineers, they can provide service in time.

For other market, we have the engineer team with 10 - 20 years experience, they will go to foreign customers' factory to install machine, train workers and provide after sale service in time.