Shanghai Genius Industrial Co., Ltd |
Verified Suppliers
|
|
Arc welding robot off - line programming techniques
The work of the welding robot is carried out according to the pre -
programmed procedures, so programming is the key. Since programming
is not possible in one step, it needs to be continuously tested and
improved in practical applications, but some techniques still need
to be observed.
When programming a welding robot, a reasonable welding sequence
must be selected. Generally, the welding sequence is determined by
reducing the welding deformation and the length of the welding
torch path. The requirement for the space transition of the welding
gun is that the moving track is short, smooth and safe.
As far as possible, the welding operation of the welding robot is
optimized. In order to achieve this goal, the welding test and
process evaluation can be carried out by means of the workpiece.
And it is necessary to adjust the welding parameters and the
posture of the welding torch according to actual requirements to
form a good program.
It is hoped that the programmed procedure will reflect the
reasonable position of the positioner, the position of the welding
gun, and the position of the welding gun relative to the joint.
After the workpiece is fixed on the positioner, if the weld is not
the ideal position and angle, it is required to continuously adjust
the positioner during programming so that the welded welds reach
the horizontal position one by one in the welding sequence.
Moreover, it is necessary to constantly adjust the position of each
axis of the welding robot, and reasonably determine the position,
angle and extension length of the welding gun relative to the
joint. After the position of the workpiece is determined, the
position of the welding gun relative to the joint is difficult to
observe through the eyes of the programmer, which is related to the
experience of the programmer.
During the programming process, the cleaning gun program should be
inserted in time to prevent the welding spatter from clogging the
welding nozzle and the contact tip, ensuring the cleaning of the
welding gun, improving the life of the nozzle, ensuring reliable
arc ignition, reducing welding spatter.
Welding robot body specification
Robot model | GNS1400W - 06 | |
Application | Arc welding | |
Mounting | Vertical ground installation | |
Number of axes | 6 | |
Payload | 6kg | |
Max working radius | 1400mm | |
Repeated posiontioning accuracy | 0.03mm | |
Maximum joint range | J1 | RV reducer ±160° |
J2 | RV reducer +110°, -70° | |
J3 | RV reducer +65°, -120° | |
J4 | RV reducer ±150° | |
J5 | Hollow harmonic reducer +105°, -110° | |
J6 | Hollow harmonic reducer ±320° | |
Maximum joint speed | J1 | RV reducer 201.9°/S |
J2 | RV reducer 198.3°/S | |
J3 | RV reducer 198.3°/S | |
J4 | RV reducer 296.2°/S | |
J5 | Hollow harmonic reducer 197.5°/S | |
J6 | Hollow harmonic reducer 247.2°/S | |
Allowable bending moment N.m | J4 | RV reducer 9.8N.m |
J5 | RV reducer 9.8N.m | |
J6 | Hollow harmonic reducer 4N.m | |
Allowable inertia Kg.㎡ | J4 | RV reducer 0.3kg.㎡ |
J5 | RV reducer 0.3kg.㎡ | |
J6 | Hollow harmonic reducer 0.05kg.㎡ | |
Body total weight | KG | 185KG |
Operating environment | Temperature | 0℃ - 45℃ |
Humidity | 20% - 80% | |
Others | Keep away from corrosive gases or liquids or explosive gases, | |
Power capacity | 6KVA (Robot) + 24KVA (Welding source) |
Motion range
Magmeet welding power source CM350 introduction
Package
Company introduction
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.
Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high-quality wire feeders, RV reducers and industrial robots.
FAQ
Q: Why choose Genius welding robot ?
A:
1. Core components like RV reducer, harmonic reducer and servo
motor independently R & D by ourselves, save cost then have a
better price to customers, besides, ensure the coordination and
consistency of robot, then ensure the quality at last.
2. For servo motor, absolute value encoder, servo motor and RV
reducer direct connect horizontal volume size smaller.
3. For Wire Feeder, 30 years experience, now production No.3 in the
world, we are also supplier of Yaskawa and FANUC for wire feeder.
4. For Robotic arm housing, die casting, smooth surface, metal
color antirust for 10years.
5. For Welding gun, integrated design, reducing resistance of wire
through path, wire feeding smoothly.
6. For Dis - collision device, high sensitivity, after
crash,immerdately work and no need adjustment.
Q: How about your after - sale service?
A:
1. Installation Services: In the period of installation and
debugging, we shall offer training about effective operation and
maintenance.
2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.
3. Warranty Services: We offer free after sale service except the
engineers' traveling expense for any quality problem occurs during
our 12 months warranty period.
.
Q: What is your payment term?
A: The payment method is 50% prepayment, 50% balance before cargo
delivery if the client does not need onsite installation or
debugging;
The payment method is 50% prepayment, 40% balance before cargo
delivery, 10% upon verification in the client’s factory if the
client needs onsite installation or debugging.