6 Axis Industrial Aumomatic Arc Welding Robot For Metal Electric Boxes

6 Axis Industrial Aumomatic Arc Welding Robot For Metal Electric Boxes

Welding robot off - line programming introduction

The offline programming technology of the arc welding robot is to input the three - dimensional information required by the welding process into the robot system software through the CAD model and the three - dimensional measuring instrument. In this way, the module can automatically generate the arc trajectory and program of the arc welding robot according to the input information.

Not only that, off - line programming technology can set the corresponding process parameters for different machining processes to control the production process. Not only greatly shortens the programming time, but also avoids the interruption of the production process and improves the equipment utilization rate.

Due to the powerful compatibility of the offline programming system, it is possible to input a variety of different types of 3D information into the arc welding robot; and by simply selecting a point on the 3D model with the mouse, various curves and paths can be automatically generated on the surface. .

Through the processing parameters, based on the machining path of the arc welding robot, a complete robot machining program can be automatically generated. In addition, by simply importing various types of robots and external axis devices into the offline programming system, the various motions and control processes of the robot can be simulated in the offline programming system, and the production process time and period can be accurately measured throughout the process. Perform system layout design, collision detection, etc.

With offline programming technology, the arc welding robot system can be tested to avoid application risks while reducing the cost of testing new systems. For workpieces with complex surface shapes, off - line programming software can significantly reduce the time it takes to generate robot motion paths.

Welding robot body specification

Motion range

Aotai welding power source introduction

It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.

1. High speed DSP + FPGA multi - core system, can shorten control period to control arc effectively.
2. Periodic molten drop control technology, molten pool is more stable, with beautiful welding seam formation.
3. Welding spatter for carton steel decreases 80%, reduce spatter clear work, heat input reduces 10% - 20%, small deformation.
4. Integrated analog communication, international Devicenet digital communication and Ethernet communication interface, realize seamless integrated with robot.
5. Open type communication mode, robot can control all parameters of welding machine.
6. Built - in start point test function, can achieve welding seam start point test without adding robot hardware.

FAQ

Q: Are you a manufacturer or a trading company?

A: We are a manufacturer, and our factory located in Nantong city, Jiangsu province. Our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, we are a manufacturer with strong R & D capabilities and own core technology, sincerely welcome to visit our factory.

Q: Why choose Genius welding robot ?

A:

1. Core components like RV reducer, harmonic reducer and servo motor independently R & D by ourselves, save cost then have a better price to customers, besides, ensure the coordination and consistency of robot, then ensure the quality at last.
2. For servo motor, absolute value encoder, servo motor and RV reducer direct connect horizontal volume size smaller.
3. For Wire Feeder, 30 years experience, now production No.3 in the world, we are also supplier of Yaskawa and FANUC for wire feeder.
4. For Robotic arm housing, die casting, smooth surface, metal color antirust for 10years.
5. For Welding gun, integrated design, reducing resistance of wire through path, wire feeding smoothly.
6. For Dis - collision device, high sensitivity, after crash,immerdately work and no need adjustment.

Q: How about your after - sale service?

A:

1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.

2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.

3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.

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Q: What is your payment term?

A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.

Company introduction

Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.

Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.

At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.

Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high-quality wire feeders, RV reducers and industrial robots.