Shanghai Genius Industrial Co., Ltd |
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Welding robot off - line programming introduction
The offline programming technology of the arc welding robot is to
input the three - dimensional information required by the welding
process into the robot system software through the CAD model and
the three - dimensional measuring instrument. In this way, the
module can automatically generate the arc trajectory and program of
the arc welding robot according to the input information.
Not only that, off - line programming technology can set the
corresponding process parameters for different machining processes
to control the production process. Not only greatly shortens the
programming time, but also avoids the interruption of the
production process and improves the equipment utilization rate.
Due to the powerful compatibility of the offline programming
system, it is possible to input a variety of different types of 3D
information into the arc welding robot; and by simply selecting a
point on the 3D model with the mouse, various curves and paths can
be automatically generated on the surface. .
Through the processing parameters, based on the machining path of
the arc welding robot, a complete robot machining program can be
automatically generated. In addition, by simply importing various
types of robots and external axis devices into the offline
programming system, the various motions and control processes of
the robot can be simulated in the offline programming system, and
the production process time and period can be accurately measured
throughout the process. Perform system layout design, collision
detection, etc.
With offline programming technology, the arc welding robot system can be tested to avoid application risks while reducing the cost of testing new systems. For workpieces with complex surface shapes, off - line programming software can significantly reduce the time it takes to generate robot motion paths.
Welding robot body specification
Robot model | GNS1400W - 06 | |
Application | Arc welding | |
Mounting | Vertical ground installation | |
Number of axes | 6 | |
Payload | 6kg | |
Max working radius | 1400mm | |
Repeated posiontioning accuracy | 0.03mm | |
Maximum joint range | J1 | RV reducer ±160° |
J2 | RV reducer +110°, -70° | |
J3 | RV reducer +65°, -120° | |
J4 | RV reducer ±150° | |
J5 | Hollow harmonic reducer +105°, -110° | |
J6 | Hollow harmonic reducer ±320° | |
Maximum joint speed | J1 | RV reducer 201.9°/S |
J2 | RV reducer 198.3°/S | |
J3 | RV reducer 198.3°/S | |
J4 | RV reducer 296.2°/S | |
J5 | Hollow harmonic reducer 197.5°/S | |
J6 | Hollow harmonic reducer 247.2°/S | |
Allowable bending moment N.m | J4 | RV reducer 9.8N.m |
J5 | RV reducer 9.8N.m | |
J6 | Hollow harmonic reducer 4N.m | |
Allowable inertia Kg.㎡ | J4 | RV reducer 0.3kg.㎡ |
J5 | RV reducer 0.3kg.㎡ | |
J6 | Hollow harmonic reducer 0.05kg.㎡ | |
Body total weight | KG | 185KG |
Operating environment | Temperature | 0℃ - 45℃ |
Humidity | 20% - 80% | |
Others | Keep away from corrosive gases or liquids or explosive gases, | |
Power capacity | 6KVA (Robot) + 24KVA (Welding source) |
Motion range
Aotai welding power source introduction
It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.
FAQ
Q: Are you a manufacturer or a trading company?
A: We are a manufacturer, and our factory located in Nantong city,
Jiangsu province. Our company occupies an area of 32,000 square
meters, with a plant area of 25,000 square meters. It has 72 senior
technicians, 42 technicians directly researching and developing, we
are a manufacturer with strong R & D capabilities and own core
technology, sincerely welcome to visit our factory.
Q: Why choose Genius welding robot ?
A:
1. Core components like RV reducer, harmonic reducer and servo
motor independently R & D by ourselves, save cost then have a
better price to customers, besides, ensure the coordination and
consistency of robot, then ensure the quality at last.
2. For servo motor, absolute value encoder, servo motor and RV
reducer direct connect horizontal volume size smaller.
3. For Wire Feeder, 30 years experience, now production No.3 in the
world, we are also supplier of Yaskawa and FANUC for wire feeder.
4. For Robotic arm housing, die casting, smooth surface, metal
color antirust for 10years.
5. For Welding gun, integrated design, reducing resistance of wire
through path, wire feeding smoothly.
6. For Dis - collision device, high sensitivity, after
crash,immerdately work and no need adjustment.
Q: How about your after - sale service?
A:
1. Installation Services: In the period of installation and
debugging, we shall offer training about effective operation and
maintenance.
2. Technical Services: We can assist our clients to solve all kind
of technical problems with our capable technical team, and we own
adequate experience for production line transformation project.
3. Warranty Services: We offer free after sale service except the
engineers' traveling expense for any quality problem occurs during
our 12 months warranty period.
.
Q: What is your payment term?
A: The payment method is 50% prepayment, 50% balance before cargo
delivery if the client does not need onsite installation or
debugging;
The payment method is 50% prepayment, 40% balance before cargo
delivery, 10% upon verification in the client’s factory if the
client needs onsite installation or debugging.
Company introduction
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.
Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high-quality wire feeders, RV reducers and industrial robots.