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SGS Electric Copper Rod Casting Machine 1000Kg/H Double Servo Motor

DONGGUAN WIREMAC MACHINERY EQPT. CO., LTD.

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Address: No.48, Baihao Industrial Street, Houjie Town, Dongguan City, Guangdong Province, China

Contact name:Andy

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DONGGUAN WIREMAC MACHINERY EQPT. CO., LTD.

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SGS Electric Copper Rod Casting Machine 1000Kg/H Double Servo Motor

Country/Region china
City & Province dongguan guangdong
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Product Details

Waste Copper Wire Induction Melting Furnace With Capacity 1000 Kg/H

 

Introduction

 

The electrical control cabinet realizes furnace operation process control, operation status indication, accident status indication, safety protection and electrical interlocking. A three-phase balance ammeter is installed on the cabinet door, and there are voltage, voltage gear, power, current after compensation, current of compensation capacitor, power factor before compensation, power factor after compensation, intelligent instrument display and temperature controller on the console panel to monitor the operating conditions of the furnace.

 

Main electrical circuit system: it is composed of main power supply cabinet (including circuit breaker, electric energy instrument, etc.), three-phase balanced voltage regulator cabinet (including air-cooled dry three-phase balanced autotransformer, contactor and other control elements), three-phase balanced reactance cabinet (including reactor and other elements), capacitor cabinet (including compensation, balance capacitor, copper bar, etc.), It is connected to the inductor through the self cooling cable to supply power to the furnace.

 

The control system is composed of electrical control console, etc. The cabinets of the main circuit are combined together, and the internal connection is completed without additional connection. The electrical console is placed on the operating platform of the furnace. Therefore, the electrical system is highly integrated and the installation workload is very small (the user connects the cable or copper bar to the switchgear in the combined cabinet), leads out the copper bar from the capacitor cabinet interface, and the installation of the main electrical circuit is basically completed.

 

Technical Parameters

 

ItemSpecs
Annual output (tons)8000
Casting rod diameter8 mm to 20 mm
Equipment drawing speed0 ~ 3000 mm/min
Elongation> 37%
Electricity

≤ 320 Kwh/T

Melting furnace temperature1400 ℃
Up traction modeDouble servo motor driven traction
Equipment working time7920 hours annually
Single bobbin weight

less than 4 tons

Required Charcoal

less than 7kg

Equipment dimensionL32000 x W6000 x H8000 mm

 

Process Flow

 

Cathode copper plate → melting furnace → transition bin → holding furnace → continuous caster (crystallization molding) casting rod → take-up machine → sale or deep processing

 

Cathode copper is directly added into the melting furnace of QLW combined furnace and melted into copper liquid after power frequency induction. After melting, the copper liquid will automatically and smoothly overflow into the intermediate holding furnace through the transition bin, and the copper liquid has a stable reduction process through charcoal covered on the surface. After reduction, the copper liquid will quickly crystallize into a casting rod through the crystallizer in the continuous caster in the holding furnace, The casting rod is pulled upward through two pairs of traction rollers in the continuous caster. After being pulled out from the traction mechanism of the continuous caster, the casting rod is introduced into the take-up machine through the guide wheel frame and take-up limit device.

 

Our Company

 

Dongguan Wiremac Machinery Equipment Co., Ltd. Is located in Houjie Town, a famous historic town in China. Our company is a wire and cable equipment manufacturer integrating R&D, processing, assembly, commissioning and after-sales.

 

The company is committed to copper wire, copper clad steel, copper clad aluminum and other metal wire deep processing and research, with a variety of high quality machines: micro wire drawing machine, fine wire drawing machine, fine wire drawing machine with continuous annealing, medium fine wire drawing machine, intermediate wire drawing machine, intermediate RBD wire drawing machine and copper rod breakdown machine.

 

Our company provides a complete set of wire processing solutions for customers, but also customize and design non-standard special equipment according to the requirements of customers.

 

Our company upholds the spirit of “Honesty-based, Quality-based” enterprise, and continue to research and develop innovation and development, with professional skills and standardized pragmatic management, in line with the “High-quality and High-efficiency” business philosophy, from the overall planning, staff training, installation and commissioning, after-sales service, to provide customers with better and more satisfactory products and service.

 

 

Our Workshop

 

 

FAQ

 

1. Q: Are you manufacturer or trading company?
A: We are a manufacturer.

 

2. Q: What info you need before you make the proposal?
A: The input & output wire diameter, spool size, application, 3 phase voltage & frequency, annealing or not, and your other requirement.

3. Q: How can I trust you and make a payment to you?
A: (1) We are an audited supplier by international SGS, with its certificate. They approve that we are an original manufacturer and meet their standard.

(2) We are a member of Made in China, who is always responsible for all customers.

(3) Please visit us and check our factory by video, and request necessary documents from us.

 

4. Q: I have no experience buying something abroad. What can I do?
A: We will guide and show you how to do the importation, you can also seek help from your local agency.

 

5. Q: Do you provide installing and debugging overseas?
A: Overseas machine installation and worker training services are available.

6. Q: Can you make the machine according to my design or prototype?
A: Yes, we have an experienced team for working out the most suitable design and production plan for the machine that you are going to book with us.

7. Q: How does your factory do regarding quality control?
A: There is zero tolerance to poor quality. Quality control complies with SGS & ISO 9001. Every machine has to past testing and trial running before it's packed for shipment.

8. Q: How can I trust you that machines pasted testing and trial running before shipping?
A: 1) We record the testing videos for you, and every necessary photos for you.
2) We welcome you to visit us and test machine by yourself in our factory.

9. Q: What about our after-sale service?
A: We provide technical support on line as well as overseas services by skillful technicians.

10. Q: What should I do if I just start a new business?
A: Contact us immediately, we provide free consultant pre-sales service. Also we can help you with material purchase, worker training, etc.

11. Q: Can I visit you factory to check machines on-site? What Should I bring when I visit your factory?
A: We are manufacturer, and welcome customers to visit us. For special product design, you are suggested to bring some samples, you can test it with our machines on-site.

 

12. Q: Can I use my own logo?
A: No problem, please inform us.

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