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[China]
Trade Verify
Address: No.48, Baihao Industrial Street, Houjie Town, Dongguan City, Guangdong Province, China
Contact name:Andy
DONGGUAN WIREMAC MACHINERY EQPT. CO., LTD. |
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Verified Suppliers
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Turn Key Multi Wire Drawing Machine With High Precision Gear For 16 Copper Wires
Characteristics
Gear Shaping: The machine is equipped with specific tooling and dies designed for gear shaping. These tools have highly precise tooth profiles and dimensions that are critical for achieving accurate gear geometry. The gear shaping process involves drawing the wire through these specialized dies, which gradually shape the wire into the desired gear form.
Multi-Stage Drawing: The multi-drawing aspect refers to the machine's ability to perform multiple drawing passes on the wire. Each drawing pass reduces the wire's diameter and refines its mechanical properties. Multiple drawing stages allow for incremental size reduction, ensuring precise control over the gear dimensions. This stepwise approach helps achieve the required precision and accuracy in gear manufacturing.
Controlled Die Design: The drawing dies used in a high precision gear multi-drawing machine are designed with meticulous attention to detail. They are engineered to ensure consistent and accurate shaping of the wire to match the desired gear tooth profile. The die design factors in considerations such as tooth angle, tooth depth, and gear pitch, which are critical for gear functionality and meshing characteristics.
High Precision Tolerances: The machine is capable of achieving exceptionally tight tolerances in gear production. It can maintain precise control over the wire diameter, gear tooth dimensions, and gear pitch, ensuring that the final gears meet the required specifications. This level of precision is crucial for gear applications where accurate tooth engagement and smooth gear operation are essential.
Quality Control: A high precision gear multi-drawing machine incorporates quality control measures to ensure the produced gears meet the desired standards. This may involve real-time monitoring and feedback systems to detect any deviations from the specified dimensions or tolerances. Automatic inspection and measurement tools can be integrated into the machine to verify gear geometry and perform quality checks during the production process.
Material Considerations: The machine is designed to handle various materials suitable for gear production, such as steel, alloy steel, and non-ferrous metals. It takes into account the unique characteristics of each material, including their physical properties and response to the drawing process. Proper material selection and process optimization contribute to achieving high precision in gear manufacturing.
Process Optimization: A high precision gear multi-drawing machine allows for process optimization to improve efficiency and output quality. Parameters such as drawing speed, lubrication, and temperature control can be fine-tuned to attain the desired results. Optimization efforts focus on minimizing variations, reducing defects, and enhancing the overall consistency and repeatability of the gear production process.
In summary, a high precision gear multi-drawing machine is a specialized tool designed to produce gears with exceptional precision and accuracy. It incorporates specific gear shaping tooling, multi-stage drawing capabilities, tight tolerances, quality control measures, material considerations, and process optimization to achieve the desired gear geometry and performance characteristics.
Technical Parameters
| Item | Value | ||||||
| Input diameter | 1.6 mm - 1.8 mm | ||||||
| Output diameter | 0.14 mm - 0.52 mm | ||||||
| Machine speed | Max 1800 m/min | ||||||
| Drawing dies | 24 x 16 | ||||||
| Die dimension | Φ25mm x 8 - 13mm (thickness) | ||||||
| Drawing wheel diameter | 100 mm | ||||||
| Take up reel capacity | Max 500 kgs | ||||||
| Annealing wheel diameter | 200 mm | ||||||
| Annealing current | 3800 A | ||||||
| Annealing voltage | DC 70V | ||||||
| Take-up motor power | 11kw AC motor | ||||||
| Take-up spool size | 500 / 630 mm | ||||||
| Power supply | 400V, 50Hz or 60Hz | ||||||
Machine Photo
Our Company
Dongguan Wiremac Machinery Equipment Co., Ltd. Is located in Houjie Town, a famous historic town in China. Our company is a wire and cable equipment manufacturer integrating R&D, processing, assembly, commissioning and after-sales.
The company is committed to copper wire, copper clad steel, copper clad aluminum and other metal wire deep processing and research, with a variety of high quality machines: micro wire drawing machine, fine wire drawing machine, fine wire drawing machine with continuous annealing, medium fine wire drawing machine, intermediate wire drawing machine, intermediate RBD wire drawing machine and copper rod breakdown machine.
Our company provides a complete set of wire processing solutions for customers, but also customize and design non-standard special equipment according to the requirements of customers.
Our company upholds the spirit of “Honesty-based, Quality-based” enterprise, and continue to research and develop innovation and development, with professional skills and standardized pragmatic management, in line with the “High-quality and High-efficiency” business philosophy, from the overall planning, staff training, installation and commissioning, after-sales service, to provide customers with better and more satisfactory products and service.
Our Workshop
FAQ
1. Q: Are you manufacturer or trading company?
A: We are a manufacturer.
2. Q: What info you need before you make the proposal?
A: The input & output wire diameter, spool size, application, 3
phase voltage & frequency, annealing or not, and your other
requirement.
3. Q: How can I trust you and make a payment to you?
A: (1) We are an audited supplier by international SGS, with its
certificate. They approve that we are an original manufacturer and
meet their standard.
(2) We are a member of Made in China, who is always responsible for all customers.
(3) Please visit us and check our factory by video, and request necessary documents from us.
4. Q: I have no experience buying something abroad. What can I do?
A: We will guide and show you how to do the importation, you can
also seek help from your local agency.
5. Q: Do you provide installing and debugging overseas?
A: Overseas machine installation and worker training services are
available.
6. Q: Can you make the machine according to my design or prototype?
A: Yes, we have an experienced team for working out the most
suitable design and production plan for the machine that you are
going to book with us.
7. Q: How does your factory do regarding quality control?
A: There is zero tolerance to poor quality. Quality control
complies with SGS & ISO 9001. Every machine has to past testing
and trial running before it's packed for shipment.
8. Q: How can I trust you that machines pasted testing and trial
running before shipping?
A: 1) We record the testing videos for you, and every necessary
photos for you.
2) We welcome you to visit us and test machine by yourself in our
factory.
9. Q: What about our after-sale service?
A: We provide technical support on line as well as overseas
services by skillful technicians.
10. Q: What should I do if I just start a new business?
A: Contact us immediately, we provide free consultant pre-sales
service. Also we can help you with material purchase, worker
training, etc.
11. Q: Can I visit you factory to check machines on-site? What
Should I bring when I visit your factory?
A: We are manufacturer, and welcome customers to visit us. For
special product design, you are suggested to bring some samples,
you can test it with our machines on-site.
12. Q: Can I use my own logo?
A: No problem, please inform us.
