Shanghai Genius Industrial Co., Ltd |
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Arc welding robot safety requirements
One of the great benefits of welding robots is the ability to
replace people in hazardous or hazardous environments and avoid
injury. When the welding robot is working, no one can enter the
area where its motion safety is located, and take corresponding
reliable countermeasures.
For example, install a safety fence on the welding robot and its
peripheral equipment to prevent accidental injury from entering a
dangerous area; or install a plug - in electric contact switch on
the safety door at the entrance of the safety guardrail. Once the
safety door is opened, the robot controller will cut off the robot
driving power and the robot stops moving immediately.
It can also install multiple emergency stop switches in the nearest
place to the welding robot. Once an emergency or dangerous
situation occurs, the staff can press the emergency stop to stop
the robot.
In addition, it is best to integrate the safety circuit with the production line safety circuit, and it can be used in the event of an emergency.
Arc welding robot body specification
Robot model | ZK1400 - 06 | |
Application | Arc welding | |
Mounting | Vertical ground installation | |
Number of axes | 6 | |
Payload | 6kg | |
Max working radius | 1400mm | |
Repeated posiontioning accuracy | 0.03mm | |
Maximum joint range | J1 | RV reducer ±160° |
J2 | RV reducer +110°, -70° | |
J3 | RV reducer +65°, -120° | |
J4 | RV reducer ±150° | |
J5 | Hollow harmonic reducer +105°, -110° | |
J6 | Hollow harmonic reducer ±320° | |
Maximum joint speed | J1 | RV reducer 201.9°/S |
J2 | RV reducer 198.3°/S | |
J3 | RV reducer 198.3°/S | |
J4 | RV reducer 296.2°/S | |
J5 | Hollow harmonic reducer 197.5°/S | |
J6 | Hollow harmonic reducer 247.2°/S | |
Allowable bending moment N.m | J4 | RV reducer 9.8N.m |
J5 | RV reducer 9.8N.m | |
J6 | Hollow harmonic reducer 4N.m | |
Allowable inertia Kg.㎡ | J4 | RV reducer 0.3kg.㎡ |
J5 | RV reducer 0.3kg.㎡ | |
J6 | Hollow harmonic reducer 0.05kg.㎡ | |
Body total weight | KG | 185KG |
Operating environment | Temperature | 0℃ - 45℃ |
Humidity | 20% - 80% | |
Others | Keep away from corrosive gases or liquids or explosive gases, | |
Power capacity | 6KVA (Robot) + 24KVA (Welding source |
Control system introduction
Integrated drive and control, open control system, comprehensive
compatibility.
1. Adapt to a variety of welding power
2. Restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .
FAQ
Q: Are you a manufacturer or a trading company?
A: We are a manufacturer, and our factory located in Nantong city,
Jiangsu province. Our company occupies an area of 32,000 square
meters, with a plant area of 25,000 square meters. It has 72 senior
technicians, 42 technicians directly researching and developing, we
are a manufacturer with strong R&D capabilities and own core
technology, sincerely welcome to visit our factory.
Q: How about your after - sale service?
A:
1. Installation Services: In the period of installation and
debugging, we shall offer training about effective operation and
maintenance.
2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.
3. Warranty Services: We offer free after sale service except the
engineers' traveling expense for any quality problem occurs during
our 12 months warranty period.
.
Q: What is your payment term?
A: The payment method is 50% prepayment, 50% balance before cargo
delivery if the client does not need onsite installation or
debugging;
The payment method is 50% prepayment, 40% balance before cargo
delivery, 10% upon verification in the client’s factory if the
client needs onsite installation or debugging.
Q: Can you provide customized service for our product?
A: Yes. We will provide you the professional robotic welding system
solutions according to your specific product. Only you need to send
us your detailed product drawings and welding requirement, then we
will come out with the customized technical proposal for you.
Q: What does the whole welding robot system include?
A: The whole welding robot system includes the robot arm, controller,
welding power source, positioners (one - axis or two axis),
fixtures, welding gun cleaner, safety fence, etc.
Q: What's the warranty period and delivery time?
A: Warranty period is 12 months. While the delivery time would be
within 15 - 30 days after receiving your deposit.
Welding effect
1. The surface has no rust, no high height, the welding is full and
the interface is firm.
2. The welding is consistent and does not need to be polished or
reduced by two-thirds.
3. There are no pores, cracks, unfused, slag inclusions, welds,
flying rafts, crater cracks, etc. on the surface.
Package