Shanghai Genius Industrial Co., Ltd |
Verified Suppliers
|
|
Arc welding robot operation during small precision welding
1. The first step of welding robot for small precision welding
Generally, when performing small precision welding, it is necessary
to adjust the electrode rod to the corresponding position so that
the motor can just touch the welding piece, and the welding robot
is also the same. In addition to this, it is also necessary to
maintain the balance of the electrode arms to ensure good welding
quality.
2. Selection of current adjustment switch level in welding robot
Mainly based on the thickness and material of the weldment, the
power indicator will light up when the welding robot is energized.
How to set a reasonable electrode pressure, the main method is to
adjust the spring pressure nut, so that the compression stroke is
changed.
3. Welding process after welding robot adjustment
After the above adjustment work is completed, the welding robot can
officially start the welding operation after the power source and
the water source are turned on. By placing the weldment between the
two electrodes, the robot automatically brings the upper electrode
into contact with the weldment and pressurizes, and the transformer
will start working to heat the weldment.
When the welding is completed, the electrode of the welding robot
rises so that the spring generates a pulling force, thereby cutting
off the power supply and returning to the original state, and such
a welding process is over.
Arc welding robot body specification
Robot model | GNS1400W - 06 | |
Application | Arc welding | |
Mounting | Vertical ground installation | |
Number of axes | 6 | |
Payload | 6kg | |
Max working radius | 1400mm | |
Repeated posiontioning accuracy | 0.03mm | |
Maximum joint range | J1 | RV reducer ±160° |
J2 | RV reducer +110°, -70° | |
J3 | RV reducer +65°, -120° | |
J4 | RV reducer ±150° | |
J5 | Hollow harmonic reducer +105°, -110° | |
J6 | Hollow harmonic reducer ±320° | |
Maximum joint speed | J1 | RV reducer 201.9°/S |
J2 | RV reducer 198.3°/S | |
J3 | RV reducer 198.3°/S | |
J4 | RV reducer 296.2°/S | |
J5 | Hollow harmonic reducer 197.5°/S | |
J6 | Hollow harmonic reducer 247.2°/S | |
Allowable bending moment N.m | J4 | RV reducer 9.8N.m |
J5 | RV reducer 9.8N.m | |
J6 | Hollow harmonic reducer 4N.m | |
Allowable inertia Kg.㎡ | J4 | RV reducer 0.3kg.㎡ |
J5 | RV reducer 0.3kg.㎡ | |
J6 | Hollow harmonic reducer 0.05kg.㎡ | |
Body total weight | KG | 185KG |
Operating environment | Temperature | 0℃ - 45℃ |
Humidity | 20% - 80% | |
Others | Keep away from corrosive gases or liquids or explosive gases, | |
Power capacity | 6KVA (Robot) + 24KVA (Welding source) |
6 Axis welding robot joint part introduction
Arc welding power source introduction
ATIG-PACIII-R series is fully digital models with high end DSP technology, suitable for both automatic application and manual welding. Compared with ATIG-PAC series, it offers advanced wave control technology which brings more flexibility for thinner /thicker material during critical alumumium welding. Smart parameters adjuestment brings cleanest, deepest penetration and perfect welding result for high welding quality demanding.
FAQ
Q: Are you a manufacturer or a trading company?
A: We are a manufacturer, and our factory located in Nantong city,
Jiangsu province. Our company occupies an area of 32,000 square
meters, with a plant area of 25,000 square meters. It has 72 senior
technicians, 42 technicians directly researching and developing, we
are a manufacturer with strong R&D capabilities and own core
technology, sincerely welcome to visit our factory.
Q: How about your after - sale service?
A:
1. Installation Services: In the period of installation and
debugging, we shall offer training about effective operation and
maintenance.
2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.
3. Warranty Services: We offer free after sale service except the
engineers' traveling expense for any quality problem occurs during
our 12 months warranty period.
.
Q: What is your payment term?
A: The payment method is 50% prepayment, 50% balance before cargo
delivery if the client does not need onsite installation or
debugging;
The payment method is 50% prepayment, 40% balance before cargo
delivery, 10% upon verification in the client’s factory if the
client needs onsite installation or debugging.
Q: Can you provide customized service for our product?
A: Yes. We will provide you the professional robotic welding system
solutions according to your specific product. Only you need to send
us your detailed product drawings and welding requirement, then we
will come out with the customized technical proposal for you.
Q: What does the whole welding robot system include?
A: The whole welding robot system includes the robot arm, controller,
welding power source, positioners (one - axis or two axis),
fixtures, welding gun cleaner, safety fence, etc.
Q: What's the warranty period and delivery time?
A: Warranty period is 12 months. While the delivery time would be
within 15 - 30 days after receiving your deposit.
About us
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.
Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.
Why chooose us ?
1. 25 years experience in research and production of wire feeder,
leading supplier in the world, Yaskawa and FANUC are also our
customers.
2. 8 years experience in research and production of RV reduction
gear, RV reduction gear is the core component of robots, have built
a strong foundation for research & development of industrial
robot in the future, now RV reduction gear sales reach to 20,000
units per year.
3. With the strong technical advantage of wire feeder and RV
reduction gear, in 2015, we established a long - term relationship
with Hongkong University of Science and Technology and
independently developed robots, our goal is to produce 200,000 sets
of RV reduction gear and 10,000 sets of welding robots per year .