Active Member
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[China]
Address: 5th Floor, B2 Building Research Center Songshan Lake Intelligent Valley, Liaobu Town, Dongguan City, Guangdong Province.
Contact name:Violet
GENITEC DONGGUAN CO.,LTD |
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SMT Production Line PCB Plate 6KW Automatic Soldering Machine Wave Soldering Machine PID
SMT Production Line Advantages
(1) Integrated full-functional model, the whole motion platform
integrated spray and welding, compact space.
(2) PCB plate fixed, spray and welding platform moving.
(3) High welding quality, greatly improve the pass rate of welding.
(4) Modular design of SMEMA online transportation, support
customers for flexible line formation.
(5) Full PC control. All parameters can set in PC and saved to PCB
menu, like moving path, solder temperature, flux type, solder type
,n2 temperature etc, best trace-ability and easy to get repeat
soldering quality.
SMT Production Line Specification
| Machine name | SMT Production Line SEL-31 |
| dimension | L2860 x W1650 x H1650mm |
| power | 22kw |
| consumption power | 5--6kw |
| net weight | 1800KG |
| required air source | 0.4-0.6MPa |
| required air flow | 8-12L/min |
| required N2 pressure | 0.4-0.6MPa |
| required N2 flow | more than 4 CBM/H |
| required N2 purity | More than 99.998% |
| required exhausting | Spray:800---1000cbm/h |
| Soldering tin:600---800cbm/h | |
| carrier or PCB | |
| carrier | Necessary |
| max carrier size | L500 X W500MM |
| pcb edge | More than 5mm |
| controlling & conveyor | |
| controlling system | PLC + controller |
| conveyor width | 100-500MM |
| conveyor type | Pin chain conveyor for fluxing & preheating, roller conveyor for soldering |
| conveyor thickness | 1----4mm |
| PCB conveyor direction | from Left to right |
| PCB conveyor up clearance | 100MM |
| PCB conveyor bottom clearance | 30MM |
| conveyor load | Less than 10kg |
| conveyor rail | Aluminum rail |
| conveyor height | 900±30mm |
| Motion table(fluxing) | |
| motion axis | X, Y |
| motion control | servo control |
| position accuracy | 0.05 mm |
| chassis | metal welding |
| Flux management | |
| flux nozzle | jet valve |
| nozzle durability | stainless steel |
| flux tank capacity | 3L |
| flux tank | pressure tank |
| alcohol tank capacity | 1L |
| alcohol tank | pressure tank |
| Preheat | |
| preheat method | upper & bottom IR heating |
| heater’s power | 19kw |
| temperature range | 25--240℃ |
| Motion table(soldering) | |
| motion axis | X, Y, Z |
| motion control | servo control |
| motion motor | Panasonic servo motor |
| ball screw | Hiwin |
| position accuracy | 0.05 mm |
| chassis | metal welding |
| solder pot | |
| standard pot number | 1 |
| solder pot capacity | 13 kg |
| solder temperature range | PID |
| melting time | less than 40 Minutes |
| max solder temperature | 350 ℃ |
| solder heater | 1.2kw |
| solder nozzle | |
| Small nozzle dim | customized |
| material | high carbon alloy |
| standard equipped nozzle | 5 pcs |
| N2 management | |
| N2 heater | standard equipped |
| N2 temp range | 0 - 350 ℃ |
| N2 consumption | 1-2m3/h/pot |
SMT Production Line explanation
Software
software system developed by company from India, with our 8 years experience about selective soldering, base on Windows7 system, with good trace-ability.
Use scanned picture as background for path programming, moving speed, dwell time, empty move speed, Z height , wave height etc all programmed for different solder site.
Show solder process with live on camera.
Critical parameters are totally under monitoring by PC software,
like temperature, speed, pressure etc.
With auto wave height calibration function, to check &
calibrate wave’s height after every certain pcb, so to keep a very
good stability of wave.
Can upgraded to be with Mark positioning function, to check PCB’s
mark point after every certain pcb, so to be reduce the pcb’s
position offset.
About PCB’s menu in soldering machine, all information will be
stocked in one file. It will include PCB dimension and picture,
used flux type, solder type, solder nozzle type, solder
temperature, N2 temperature, motion path and each site’s related
wave height and Z height etc. When customer to solder same PCB,
they can get full information about how it’s done in history, also
easy for trace.
With LOG function, provide 3 level to enter software with different rights. Meanwhile, can record machine’s operation & alarm.
