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7kw 5 Bars SMT Soldering Machine SMT Production Line All In One Selective PC Control

GENITEC DONGGUAN CO.,LTD
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Address: 5th Floor, B2 Building Research Center Songshan Lake Intelligent Valley, Liaobu Town, Dongguan City, Guangdong Province.

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GENITEC DONGGUAN CO.,LTD

7kw 5 Bars SMT Soldering Machine SMT Production Line All In One Selective PC Control

Country/Region china
City & Province dongguan guangdong
Categories Electronics Production Machinery
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Product Details

High Soldering Quality Universal SMT Production Line All in One Selective Soldering Machine

 

SMT Production Line Advantages

 All in one machine, in same XYZ motion table combine selective fluxing and soldering, compact & full function.
 High soldering quality.
 Module design. Customer can add more same module and connect for higher production, more flexibility.
 Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type ,n2 temperature etc, best trace-ability and easy to get repeat soldering quality.

 

SMT Production Line Specification

Machine nameSMT Production Line
General
dimensionL1650mm X W1650mm X H1700mm
general power7kw
consumption power2--4kw
power supplySingle phase 220V 50HZ
net weight700KG
reuiqred air source3-5 Bars
required air flow8-12L/min
required N2 pressure3-4 Bars
required N2 flowmore than 2cubic meter per hour
required N2 purityMore than 99.998%
required exhausting500-800CMB/H
carrier or PCB
carrieraccording to product
max carrier sizeL400 X W400MM
max solder areaL400 X W400MM
PCB thickness0.2mm-6mm
pcb edgeMore than 3mm
controlling & conveyor
Controlling systemIndustrial PC
conveyor width50-400MM
conveyor typeSUS roller
conveyor thick1.5-4mm
PCB conveyor directionFrom Left to right
PCB conveyor up clearance50MM
PCB conveyor bottom clearance30MM
conveyor load<5kg
conveyor railAluminum rail
conveyor height900+/-30mm
Motion table
motion axisX, Y, Z
motion controlservo control
motion motorPanasonic servo motor
ball screwHiwin
position accuracy+ / - 0.05 mm
chassismetal welding
Flux management
flux nozzleJapan Lumina
nozzle durabilitystainless steel
flux tank capacity1L
flux tankpressure tank
alcohol tank capacity1L
alcohol tankpressure tank
Preheat
preheat methodupper IR heating
heater’s power3kw
temperature range25--240c degree
solder pot
standard pot number1
solder pot capacity15 kgs
solder temperature rangePID
melting time20-30 Minutes
max solder temperature350 C
solder heater1.2kw
solder nozzle
Small nozzle dimcustomized
materialhigh carbon alloy
standard equipped nozzle5 pcs(inner dia. 2.5mm, 3mm, 4mm, 5mm,6mm )
N2 management
N2 heaterstandard equipped
N2 temp range0 - 350 C
N2 consumption1-2m3/h

 

SMT Production Line Explanation

Software

 All software system developed by company from USA, with our 8 years experience about selective soldering, base on Windows7 system, with good trace-ability.

 

 

Use scanned picture as background for path programming, moving speed, dwell time, empty move speed, Z height , wave height etc all programmed for different solder site.

 

 

 Show solder process with live on camera.
 Critical parameters are totally under monitoring by PC software, like temperature, speed, pressure etc.
 With auto wave height calibration function, to check & calibrate wave’s height after every certain pcb, so to keep a very good stability of wave.
 Can upgraded to be with Mark positioning function, to check PCB’s mark point after every certain pcb, so to be reduce the pcb’s position offset.
 About PCB’s menu in soldering machine, all information will be stocked in one file. It will include PCB dimension and picture, used flux type, solder type, solder nozzle type, solder temperature, N2 temperature, motion path and each site’s related wave height and Z height etc. When customer to solder same PCB, they can get full information about how it’s done in history, also easy for trace.

 

 With LOG function, provide 3 level to enter software with different rights. Meanwhile, can record machine’s operation & alarm.

 

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