Description of 99.99% Purity 350Nm3/H PSA Nitrogen Generator Food, metallurgy, chemical

industry applicable

For the past 15 years, we have specialized in the assembly of PSA nitrogen generators and oxygen generators at our factory. Each year, we deliver approximately 400 sets of PSA nitrogen generators and oxygen generators to customers both domestically and internationally. Our services encompass the entire production process, including manufacturing and debugging.

In collaboration with Burkert Valves, we have developed a unique double-acting pneumatic valve that we have customized to meet our specific requirements. With innovative design features such as top and middle pressure equalization and airflow orifice plates, we have achieved continuous optimization and reduction in the air consumption ratio of our equipment. As a result, we have achieved remarkable energy savings. In fact, our equipment's energy consumption ratio is considered among the highest in China. Furthermore, we have implemented our patented silencer technology, effectively controlling the noise level of our devices to below 55 dB.

We have established a comprehensive process flow that encompasses cutting, welding, assembly, molecular sieve filling, automatic rust removal, spraying, and thorough equipment testing and commissioning. This ensures that our products meet the highest quality standards.

In terms of our supply chain, we collaborate with renowned brands like Atlas Copco, Ingersoll Rand, GDK, Liutech, Bolaite, Hanbell, and BK to source top-quality air compressors. Additionally, we provide refrigerated dryers from Boly, Atlas Copco, and Liutech, as well as boosters from Anshan Jiapeng and Anqing Bailian. We also offer a wide range of supporting equipment and accessories to meet the diverse needs of our customers.

Our company caters to both end-users and distributors worldwide. We offer customized remote systems, color customization options, and tailored display interfaces, among other OEM services. Furthermore, we provide ASME standard equipment and pressure tanks specifically designed to meet the requirements of the USA and Australian markets.

For personalized selection and inquiries, our dedicated customer managers are available to assist you. We look forward to establishing a long-term partnership based on trust and reliability.

2. Working Principles for PSA Nitrogen Generator

Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.

3. Main Features for PSA Nitrogen Generator

• Air, as a raw material, is sourced from the environment. By supplying compressed air and power, nitrogen can be produced. The purity of nitrogen can be conveniently adjusted by regulating the supply of compressed air.

• Our equipment is highly automated, ensuring fast gas production and the ability to operate without constant supervision. Nitrogen production can commence within just 10-15 minutes of startup.

• The equipment is designed with simplicity in mind, occupying minimal space while consuming minimal energy and incurring low costs.

• To preserve the integrity and longevity of the molecular sieves, we employ the snowstorm method for filling. This technique prevents the pulverization of molecular sieves that may occur due to the high-pressure impact of airflow. Consequently, the molecular sieves can be used continuously for an extended period.

• For ease of operation, we have incorporated an imported analyzer that allows for on-line inspection. This analyzer is user-friendly, requires minimal space, consumes low energy, and incurs minimal costs.

4. Technical indicators

• Capacity Range : 2~2000Nm3/H
• Purity Range : 95%~99.9999%
• Outlet Pressure :0~6Bar or 0~ 8Bar
• Booster outlet pressure range : 10 to 200Bar
• Service Life 8-10 years as long as regular maintenance

Carbon Molecular Sieve

High quality,high density, compact spring loaded, top/bottom balance, protected by a dedicated pressure sensor.
We usually use CMS-240 for purity below 99.99%
And use CMS-260 for purity of 99.999% in one step .

5. Standard Features

• Siemens PLC
• Customized and improved domestic valves
• 7-inch LCD display
• Taiwan AirTAC solenoid valve
• Chengdu Jiuyin Nitrogen analyzer
• SMC flowmeter
• Professional brand molecular sieve

6. Optional Features

• Remote control system
• Better valve of brand Gemu, Burkert
• Dew point analyzer
• Import Molecular Sieve
• Italian ODE solenoid valve

-Applications-

• Application of SMT industry
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• Semiconductor silicon industry application

Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.

• Electronic components industry application

Selective welding, puring and encapsulation with nitrogen. Scientific nitrogen inert protection has proven to be an essential step in the successful production of high quality electronic components.

• Semiconductor packing industy application

Packaging, reduction, strage with nitrogen.

• Powder metallurgy, metal processing industry

Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.

• Chemical industry, advanced material industry application

Nitrogen is used to create oxygen - free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.

• Oil and gas industry

• ­Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.

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• Food and medicine industry Application

Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.

Ten common questions about nitrogen generators

1.What purity of nitrogen gas can a nitrogen generator produce?

A nitrogen generator can produce nitrogen gas of various purities, ranging from standard industrial-grade nitrogen (typically 95% to 99% purity) to high-purity nitrogen (usually exceeding 99.9%), and even ultra-high purity nitrogen (typically exceeding 99.999%). The choice of purity depends on specific application requirements.

2.What is the working principle of a nitrogen generator?

The working principle of a nitrogen generator is primarily based on either the adsorption technology using molecular sieves or membrane separation technology. Adsorption technology selectively adsorbs oxygen and moisture using a specific adsorbent material, such as molecular sieves, while allowing nitrogen to pass through. Membrane separation technology, on the other hand, utilizes the size and permeability of gas molecules to achieve the separation of nitrogen from other gas components on a membrane.

3.What inputs does a nitrogen generator require, and how does it operate?

• A nitrogen generator typically relies on ambient air as its input source. The process begins by compressing the air using an air compressor, which increases its pressure and prepares it for further treatment. The compressed air is then directed into the nitrogen generator, where it undergoes purification through either adsorption or membrane separation.
• In an adsorption-based nitrogen generator, the compressed air passes through an adsorber filled with a specialized adsorbent material, such as molecular sieves. This material selectively adsorbs oxygen, moisture, and other impurities, allowing nitrogen to pass through and emerge as the purified output gas.
• In a membrane-based nitrogen generator, the compressed air is guided through a membrane separator that contains membranes with specific pore sizes. These membranes enable the separation of nitrogen from oxygen and moisture based on molecular size and permeability. As a result, purified nitrogen is obtained as the final product.
• It's worth noting that some nitrogen generators may require an electrical power supply to operate the air compressor and support the purification process. This electrical power is typically sourced from a standard power outlet or integrated power system within the nitrogen generator.
• By utilizing ambient air, compressing it, and employing either adsorption or membrane separation technology, nitrogen generators offer a reliable and efficient solution for producing high-purity nitrogen gas in various industrial applications.

4.How is a nitrogen generator different from nitrogen supply in gas cylinders?

The main difference between a nitrogen generator and nitrogen supply in gas cylinders lies in the mode of nitrogen supply. A nitrogen generator continuously extracts nitrogen from the air, providing a continuous nitrogen supply without the need for cylinder replacements. In contrast, nitrogen supply in gas cylinders requires periodic cylinder replacements, and the supply quantity is limited by the cylinder capacity.

5.What should be considered for the maintenance of a nitrogen generator?

The maintenance of a nitrogen generator typically involves regular cleaning and replacement of the adsorber with molecular sieves or membrane separator, inspection and maintenance of the compressed air system, monitoring nitrogen generation performance, etc. Specific maintenance requirements should be referred to the user manual or guidance provided by the manufacturer of the nitrogen generator.

6.Which industries are nitrogen generators suitable for?

Nitrogen generators are widely used in various industries, including industrial, medical, food and beverage, and laboratory applications. They are commonly used in industries such as chemicals, electronics, and metal processing. In the medical field, they are used for anesthesia and gas delivery. In the food and beverage industry, they are used for packaging and preservation. In laboratories, they are used for atmospheric control and protection of equipment.

7.What is the noise level of a nitrogen generator during operation?

The noise level of a nitrogen generator varies depending on the model and design. Generally, nitrogen generators have low noise levels, especially when compared to traditional compressed air systems. Specific noise levels can be referred to the technical specifications or noise test reports of the nitrogen generator.

8.How long does it take for a nitrogen generator to start producing nitrogen gas?

The startup time of a nitrogen generator depends on the model and specifications. In general, nitrogen generators have short startup times, typically ranging from a few minutes to several tens of minutes. Larger capacity or higher purity requirement nitrogen generators may require longer startup times.

9.Can a nitrogen generator simultaneously produce nitrogen gas and oxygen gas?

The design purpose of a nitrogen generator is to separate oxygen and nitrogen to produce high-purity nitrogen gas. Therefore, in most cases, a nitrogen generator does not simultaneously produce nitrogen gas and oxygen gas. If simultaneous production of nitrogen and oxygen is required, additional equipment or techniques need to be used for further processing.

10.What is the energy consumption of a nitrogen generator?

The energy consumption of a nitrogen generator varies depending on the model, specifications, and operating conditions. Generally, nitrogen generators have relatively low energy consumption, especially when compared to traditional nitrogen supply in gas cylinders. Nitrogen generators are typically adjusted based on the actual nitrogen demand to improve energy efficiency and minimize energy consumption.