Description of 99.99% Purity 80Nm3/H PSA Nitrogen Generator Food, metallurgy, chemical

PSA Nitrogen Generator: 80Nm3/H, 99.99% Purity, for Food, Metallurgy, Chemical

industry applicable

We have been engaged in the assembly of PSA nitrogen generators and oxygen generators in our factory for 15 years, providing approximately 400 sets of PSA nitrogen generators and oxygen generators for domestic and international customers each year, including production, and debugging.

For the past 15 years, our factory has been dedicated to assembling PSA nitrogen generators and oxygen generators. Annually, we deliver approximately 400 sets of these generators to customers worldwide, providing end-to-end services that encompass production, assembly, and meticulous debugging.

In collaboration with Burkert Valves, we have developed a customized double-acting pneumatic valve. Through innovative design features such as top and middle pressure equalization and airflow orifice plates, we continuously optimize the equipment's air consumption ratio, resulting in significant energy savings. In fact, the energy consumption ratio of our equipment has achieved the highest level in China. Moreover, our devices are equipped with a patented silencer, effectively reducing device noise to below 55 dB.

Our production process follows a comprehensive flow, including cutting, welding, assembly, molecular sieve filling, automatic rust removal, spraying, and thorough commissioning. With the support of dedicated equipment and procedures, we ensure the efficiency and reliability of our manufacturing operations.

In terms of the supply chain, we collaborate with renowned brands such as Atlas Copco, Ingersoll Rand, GDK, Liutech, Bolaite, Hanbell, and BK to provide top-tier air compressors. Additionally, we offer refrigerated dryers from Boly, Atlas Copco, and Liutech, as well as boosters from Anshan Jiapeng and Anqing Bailian. We also provide comprehensive support by offering a wide range of supporting equipment and accessories.

Currently, our company's products are aimed at end-users and distributors worldwide. We provide customized remote systems, color customization, display interface customization, and many other OEM services. And we also provide ASME standard equipment and pressure tanks for USA and Australian market.

For specific selection, please contact our customer manager. We hope to become your trusted long-term partner.

2. Working Principles for PSA Nitrogen Generator

Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.

3. Main Features for PSA Nitrogen Generator

• Raw material air is taken from nature. Nitrogen can be produced by supplying compressed air and power.
• Nitrogen purity can be adjusted conveniently and be produced by supplying compressed air
• The equipment is highly automated, produces gas quickly, and can be unattended. Nitrogen can be produced within 10-15 minutes of startup.
• The equipment process is simple, occupies a small area, consumes less energy and costs.
• Molecular sieves are filled by snowstorm method to avoid the pulverization of molecular sieves caused by avoid the pulverization of molecular sieves caused by high-pressure airflow impact and ensure the long-term use of molecular sieves.
• On-line inspection of imported analyzer with high access is simple, occupies a small area, consumes less energy,and costs.

4. Technical indicators

• Capacity Range : 2~2000Nm3/H
• Purity Range : 95%~99.9999%
• Outlet Pressure :0~6Bar or 0~ 8Bar
• Booster outlet pressure range : 10 to 200Bar
• Service Life 8-10 years as long as regular maintenance

Carbon Molecular Sieve

High quality,high density, compact spring loaded, top/bottom balance, protected by a dedicated pressure sensor.
We usually use CMS-240 for purity below 99.99%
And use CMS-260 for purity of 99.999% in one step .

5. Standard Features

• Siemens PLC
• Customized and improved domestic valves
• 7-inch LCD display
• Taiwan AirTAC solenoid valve
• Chengdu Jiuyin Nitrogen analyzer
• SMC flowmeter
• Professional brand molecular sieve

6. Optional Features

• Remote control system
• Better valve of brand Gemu, Burkert
• Dew point analyzer
• Import Molecular Sieve
• Italian ODE solenoid valve

-Applications-

• Application of SMT industry
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• Semiconductor silicon industry application

Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.

• Electronic components industry application

Selective welding, puring and encapsulation with nitrogen. Scientific nitrogen inert protection has proven to be an essential step in the successful production of high quality electronic components.

• Semiconductor packing industy application

Packaging, reduction, strage with nitrogen.

• Powder metallurgy, metal processing industry

Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.

• Chemical industry, advanced material industry application

Nitrogen is used to create oxygen - free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.

• Oil and gas industry

• ­Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.

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• Food and medicine industry Application

Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.

Ten common questions about nitrogen generators

1.What purity of nitrogen gas can a nitrogen generator produce?

A nitrogen generator can produce nitrogen gas of various purities, ranging from standard industrial-grade nitrogen (typically 95% to 99% purity) to high-purity nitrogen (usually exceeding 99.9%), and even ultra-high purity nitrogen (typically exceeding 99.999%). The choice of purity depends on specific application requirements.

2.What is the working principle of a nitrogen generator?

• Nitrogen generators have become widely adopted across a range of industries, playing crucial roles in industrial, medical, food and beverage, and laboratory applications. These versatile systems are vital for ensuring smooth operations and meeting specific requirements in diverse sectors.
• In industrial settings, nitrogen generators are extensively used in industries such as chemicals, electronics, and metal processing. They provide a reliable and on-demand source of nitrogen for various processes, including inerting, purging, and blanketing. These applications help prevent oxidation, enhance safety, and maintain product quality.
• In the medical field, nitrogen generators are essential for anesthesia and gas delivery systems. They supply medical-grade nitrogen, which is critical for respiratory support, patient care, and surgical procedures. The precise control and continuous availability of nitrogen are paramount in these critical healthcare applications.
• The food and beverage industry relies on nitrogen generators for packaging and preservation purposes. Nitrogen is employed to displace oxygen in packaging, extending the shelf life of perishable products, preventing spoilage, and preserving product freshness. This ensures high-quality and safe food and beverage products for consumers.
• In laboratories, nitrogen generators are indispensable for creating controlled atmospheres and protecting sensitive equipment. Nitrogen is used to establish inert environments, shielding samples and chemicals from degradation, oxidation, and contamination. It also serves as a carrier gas for chromatography applications, ensuring accurate analysis and reliable results.
• The widespread adoption of nitrogen generators across industries underscores their significance in ensuring efficient processes, maintaining product quality, and enhancing safety. By providing a steady and readily available source of nitrogen, these systems contribute to the success and advancement of various sectors.

3.What inputs does a nitrogen generator require, and how does it operate?

A nitrogen generator typically requires air as the input source. When operating the nitrogen generator, air is compressed using an air compressor and then processed through the adsorber with molecular sieves or the membrane separator within the nitrogen generator. Finally, pure nitrogen is obtained as the output. Some nitrogen generators may also require an electrical power supply.

4.How is a nitrogen generator different from nitrogen supply in gas cylinders?

• The primary distinction between a nitrogen generator and nitrogen supply in gas cylinders lies in their supply modes. A nitrogen generator operates by extracting nitrogen from the surrounding air continuously, ensuring a constant and uninterrupted nitrogen supply. This eliminates the need for frequent cylinder replacements and allows for a reliable and steady nitrogen flow.
• On the other hand, nitrogen supply in gas cylinders involves the use of pre-filled cylinders containing compressed nitrogen. The supply quantity is limited by the capacity of the cylinders, and once the nitrogen is depleted, the empty cylinders must be replaced with full ones. This periodic cylinder replacement process can cause interruptions in nitrogen supply and may require additional logistics to manage the inventory of cylinders.
• The advantage of a nitrogen generator is its ability to provide a continuous supply of nitrogen without the hassle of cylinder replacements. It offers greater flexibility, convenience, and cost-effectiveness, especially for applications with high nitrogen consumption. However, the choice between a nitrogen generator and cylinder supply ultimately depends on factors such as nitrogen demand, cost considerations, and specific application requirements.

5.What should be considered for the maintenance of a nitrogen generator?

The maintenance of a nitrogen generator typically involves regular cleaning and replacement of the adsorber with molecular sieves or membrane separator, inspection and maintenance of the compressed air system, monitoring nitrogen generation performance, etc. Specific maintenance requirements should be referred to the user manual or guidance provided by the manufacturer of the nitrogen generator.

6.Which industries are nitrogen generators suitable for?

Nitrogen generators are widely used in various industries, including industrial, medical, food and beverage, and laboratory applications. They are commonly used in industries such as chemicals, electronics, and metal processing. In the medical field, they are used for anesthesia and gas delivery. In the food and beverage industry, they are used for packaging and preservation. In laboratories, they are used for atmospheric control and protection of equipment.

7.What is the noise level of a nitrogen generator during operation?

• Nitrogen generators have gained widespread usage across multiple industries, serving critical roles in industrial, medical, food and beverage, and laboratory applications. These versatile systems are integral to ensuring smooth operations and meeting specific needs in diverse sectors.
• In industrial settings, nitrogen generators are extensively utilized in industries such as chemicals, electronics, and metal processing. They provide a reliable and on-demand source of nitrogen for various processes, including inerting, purging, and blanketing. These applications help prevent oxidation, enhance safety, and maintain product quality.
• In the medical field, nitrogen generators play a vital role in anesthesia and gas delivery systems. They supply medical-grade nitrogen, which is essential for respiratory support, patient care, and surgical procedures. The precise control and continuous availability of nitrogen are crucial in these critical healthcare applications.
• The food and beverage industry relies on nitrogen generators for packaging and preservation purposes. Nitrogen is employed to displace oxygen in packaging, extending the shelf life of perishable products, preventing spoilage, and maintaining product freshness. This ensures high-quality and safe food and beverage products for consumers.
• In laboratories, nitrogen generators are indispensable for creating controlled atmospheres and protecting sensitive equipment. Nitrogen is used to establish inert environments, shielding samples and chemicals from degradation, oxidation, and contamination. It also serves as a carrier gas for chromatography applications, ensuring accurate analysis and reliable results.
• The broad applicability of nitrogen generators across industries highlights their significance in ensuring efficient processes, product quality, and safety. By providing a steady and readily available source of nitrogen, these systems contribute to the success and advancement of various sectors.

8.How long does it take for a nitrogen generator to start producing nitrogen gas?

The startup time of a nitrogen generator depends on the model and specifications. In general, nitrogen generators have short startup times, typically ranging from a few minutes to several tens of minutes. Larger capacity or higher purity requirement nitrogen generators may require longer startup times.

9.Can a nitrogen generator simultaneously produce nitrogen gas and oxygen gas?

The design purpose of a nitrogen generator is to separate oxygen and nitrogen to produce high-purity nitrogen gas. Therefore, in most cases, a nitrogen generator does not simultaneously produce nitrogen gas and oxygen gas. If simultaneous production of nitrogen and oxygen is required, additional equipment or techniques need to be used for further processing.

10.What is the energy consumption of a nitrogen generator?

The energy consumption of a nitrogen generator varies depending on the model, specifications, and operating conditions. Generally, nitrogen generators have relatively low energy consumption, especially when compared to traditional nitrogen supply in gas cylinders. Nitrogen generators are typically adjusted based on the actual nitrogen demand to improve energy efficiency and minimize energy consumption.