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Double Glazing Insulating Glass Production Line Jumbo Size 3300*7000mm

Jinan Lijiang Automation Equipment Co., Ltd.

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Address: Block B 1307, Green Square, Huaiyin District, Jinan China

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Double Glazing Insulating Glass Production Line Jumbo Size 3300*7000mm

Country/Region china
City & Province jinan shandong
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Product Details

Jumbo size 3300*7000mm Double Glazing Insulating Glass Production Line For Washing And Pressing

 

Options of Automatic Jumbo size double gas filling insulating glass line

 

1.Pre-washing

2.Automatically accurate positioning for 3 or 4 side step IG

3.Automatic gas filling can set gas value and display the processing of filling online with high gas concentration

 

Main feature of Jumbo Size Double Gas Filling Insulating Glass Processing Line

 

●Germany Siemens PLC control system,touch screen interface

●Water tank with automatic temperature control and water washing system

● Air heating system

●Air Fan automatic start and stop setting

●Noise reduction system

●Automatic identification of coated and Low-E glass

●3pair soft brushes can wash online and offline Low-E glass

●The washing machine adopts SS material and waterproof device

●Adjustable pressing board to keep the plate pressing surface straight

● Connection mode of aviation plug

●Applicable to produce triple IG and shaped IG

●Online display of washing speed

●Intelligent intermittent work, saving energy

 

PARAMETER of Jumbo Size Automatic Double Gas Filling Insulating Glass Production Line

 

UnitLJBZ3370
Voltage 380V50Hz3P
Total powerKW54.5
Washing speedm/min2-10
Maximum working speedm/min45
Minimum glass sizemm450*280
Maxmum glass sizemm3300*7000 3000*3000 (Double press)
Flat glass thicknessmm3-30
Washing brushesPieces6
Maximum thickness of insulating glassmm80
Total gas consumptionL/min1500
Conveyer roll heightmm520
Dimension (L*W*H)mm47200*3500*4500

 

1. What is the IG line ? 

 

The types of the IG line are without filling argon and with filling argon gas. There are also two special IG lines, air floating IG line and super fast IG line (washing and pressing two IG units together).

The IG line is calles insulating glass processing line, it includes glass washing machine, spacer frame installation and glass pressing machine. We normally have 2000*2500, 2500*3500, 2500*4000 ,2500*4500 and 3300*7000 IG line.

 

2. What does our company do ?

 

LIJIANG GLASS is the manufacturer in Jinan city, China since 2012 year. We make the IG line, Insulating glass sealing robot, spacer bending machine, butyl extruder machine desiccant filling machine and so on, porviding machines for all over the world with after sale service.

 

3. How to provide after-sales service ?

 

For India and the market aroud India, we have two Indian loal engineers, they can provide service in time.

 

For South America market, we have one engineer there to provide service. 

 

For other market, we have the engineer team with 10 - 20 years experience, they will go to foreign customers' factory to install machine, train workers and provide after sale service in time. 

 

Since the virus of the whole world, Our engineers are restricted to many countries in the world. So we provice installation service and trainning work online by Wechat, Whatsapp and so on. Once the world has a better suitation, our engineer will go to check our machines again.

 

4. How to package production line ?

 

One set of IG line normally needs two containers when shipping to foreign country, 2 pieces of 40HQ containers.

 

5. Details of Insulating glass production line : 

 

• Insulating glass production line has 7 sections:

01 transfer section;

02 washing machine;

03 discharge section;

04 inspection and installation section;

05 transfer section;

06 pressing and filling section;

07 discharge section.

 

 

01 transfer section

Coating detection mechanism, automatic detection of offline Low-e film

 

02 washing machine

 

Main feature:

 

• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass

• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.

• The air knife can automatically adjust the width of the air knife according to the thickness

• The operation box with washing speed display, can accurately display washing speed (8-10m)

• Water tank automatic temperature control, water replenishing system

• European silencer system

• Stainless steel material

 

03 discharge section

 

• Storage glass

 

04 inspection and installation section

 

The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass.

 

05 transfer section

 

• Automatic measurement of glass thickness. It can be used according to actual needs when working.

 

06 pressing and filling section

 

Main feature:

 

• Ultra-long glass can be compressed by twice

• Adopts conveyor belt to transfer glass, use servo motor to press glass

• The pressing plate can be opened for easy maintenance

• Pressing board with adjustable structure to guarantee long-lasting service life

 

07 discharge section

 

• Storage glass

• Can be connected to sealing machine


 

Electrical parameters

 

NAMEORIGINBRAND
PLCGermanySIEMENS
Low voltage electrical applianceGermanySIEMENS
Frequency converterGermanySIEMENS
Servo motor for step glassJapanFUJI
Photoelectric switchGermanySICK
Micro SwitchTaiwanTEND
Button and indicator lightFranceSCHNEIDER
Touch screenTaiwanWEINVIEW
Intermediate relayJapanOMRON
Brush motorChinaQINGHUA
Water pumpChinaLINGXIAO
GuideTaiwanHIWIN
Pneumatic ComponentsTaiwanAIRTAC

 

Pictures of Jumbo size automatic insulating glass production line

Related Production of LIJIANG GLASS

 

 

. Smart Vertical Edge Deleting Machine LJCM2545

 

Main feature

 

• Two-way glass access

• Automatically measure size

• Automatically distinguish low-e surface

• Edge deletion is adjustable

• The head can be rotated 360°

• Safe and full automatic device

• PLC control system, touch screen interface

• Six servos control system

• Intelligent control system, can recognize batch processing

 

Technical data

 

Max. glass processing size2500*4500mm
Min. glass processing size400*280mm
Glass thickness3-15mm
Diameter of grinding wheel200mm
Conveyor height500mm
Edge deleting width10-50mm
Transmission speed1. 29m/min
Edge deleting speed2-29m/min
Abrasive wheel width10/12/15mm
Glass thickness3 - 15mm
Grinding wheel speed0~3000r/min
Total air consumption100L/ min
Air pressure≥0.8MPa
Total power3P 380V 50Hz 3.35KW
DimensionDimensions :9700×2500×3400mm
Total weight3700KG

 

Electrical parameters

 

NAMEORIGINBRAND
Servo motorTaiwanTAIDA
PLCTaiwanTAIDA
Pneumatic componentTaiwanAAIRTAC
Low pressure electricityGermanySIEMENS
Circuit breakerGermanySIEMENS
Sensor switchKoreaAUTONICS
Approach switchKoreaAUTONICS
Limit switchTaiwanTEND
ConnectorGermanySIEMENS
Frequency converterFranceSCHNEIDER
Main ButtonFranceSCHNEIDER
Intermediate relayJapanOMRON

 

 

Vertical Insulating Glass Sealing Robot LJTJ2540 

 

Main Features

 

• Min & Max glass sizes can be optional

• Adopt 8 servo motors

• Adopt Japan servo control system with stable performance

• Automatically measure glass size, glue depth and glue speed with linear adjustment

• Adopt timing belt to keep smooth convey with accurate position

• Spares are produced with high standardization and high precision, ensure the machine can be used with long-term working

• The glass corners are full without air bubbles, smooth surface, no need to

• Full automatic and high-efficiency machine

• Automatically repair glass corners with beautiful surface

• Smooth convey without scratch and pollution

• Single-function parts are equipped with manual functions, easy adjustment

• Can coating more than 8 kinds of shaped glass, include Semicircle. Trapezoidal. Parallelogram. Circular. Polygon, etc (Optional)

• Seal stepped glass fully at once (Optional)

• Can seal stepped IG with four sides (Optional)

• Adopts double pumps device to use two kinds of different sealants, such as silicone, polysulfide and silicone structural sealant (optional)

 

Technical data

 

Max. glass size2500*4000mm (Optional)
Min. glass size300*300mm
Glass thickness12-50mm
Working speed5-40m/min
Air pressure≥0.6MPa
Squeeze pressure32MPa
Voltage power380V 12kw
Overall dimension11000*2000*3500mm

 

Electrical parameters

 

NAMEORIGINBRAND
Servo motorJapanYASKAWA
Servo driverJapanYASKAWA
CPUJapanYASKAWA
Low voltage componentGermanySIEMENS
GuidewayTaiwanHIWIN
Switching power supplyTaiwanMW
Sensor switchKoreaAUTONICS
Pneumatic componentJapanSMC
Touch screenChinaGAOSHAN
Servo motorJapanYASKAWA
Servo driverJapanYASKAWA

 

Introduction of LIJIANG GLASS

 

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