1-20khz Medium Frequency Induction Heating Machine ±1℃ Temperature Control Accuracy

Product Description:

Induction heating is the process of heating electrically conductive materials, namely metals or semi-conductors, by electromagnetic induction, through heat transfer passing through an induction coil that creates an electromagnetic field within the coil to heat up and possibly melt steel, copper, brass, graphite, gold, silver, aluminum, or carbide.

An important feature of the induction heating process is that the heat is generated inside the object itself, instead of by an external heat source via heat conduction. Thus objects can be heated very rapidly. In addition, there need not be any external contact, which can be important where contamination is an issue.

An induction heating machine is a device that uses electromagnetic induction to heat electrically conductive materials such as metals. An induction heating machine consists of an induction coil, a power supply, and a workpiece. The induction coil generates an alternating magnetic field that induces eddy currents in the workpiece. The eddy currents cause resistive heating and raise the temperature of the workpiece.

Induction heating machines can be used for various applications such as hardening, annealing, quenching, shrink fitting, brazing, soldering, melting, forging, and welding. The frequency of the electric current used for induction heating depends on the object size, material type, coupling (between the work coil and the object to be heated), and the penetration depth.

Features:

Induction heating machine is a kind of advanced processing equipment, which requires strict protection:

• Overcurrent protection
• Water shortage protection
• Overheating protection
• Overvoltage protection
• Short circuit protection
• Phase protection

The induction heating machine adopts a series of superior components such as:

• Germany SIEMENS INFINEON IGBT Module, which has oscillation frequency, fast response time, superhigh stability and almost spatter-free welding.
• Japan Nichicon electrolytic capacitor, which is used as a filter capacitor.
• Imported transistor integrated block.
• All water pipes are made of thermostability, high pressure resistance best quality material.
• Main card, signal circuit, drive circuit board, control circuit board and components manufactured by Toshiba, Hitachi, Motorola and China's top manufacturers.
• International advanced all-solid-state semiconductor power devices.

It offers perfect control, alarm display circuit, full automatic tracking frequency, continuous adjustable power, safe and dependable protection, clear and accuracy data display etc. The advantages of induction heating machine include fast heating, wide application, small size, easy installation, simple operation, low power consumption and high efficiency.

Applications:

Induction brazing (Brazing, silver welding, copper brazing) is a process mainly by heating to a certain temperature to melt the solder, so as to connect two metals of the same material or different materials together. Its specific application includes:

All kinds of metal tool induction brazing welding. This includes tools such as diamond tools, grinding tools, drilling tools, alloy saw blades, carbide turning tools, milling cutter, reamer, planer, and woodworking drill.

All kinds of metal mechanical parts welding. This covers metal bathroom products, refrigeration copper accessories, lighting accessories, mold accessories, metal handle, egg beater, alloy steel and steel, steel and copper, and copper and copper equivalent metal or dissimilar metal silver welding, brazing.

Composite pot bottom welding is mainly used for round, square, and other special-shaped flat stainless steel pot bottoms, and aluminum three-layer brazing, which can also be used for other metal plane brazing.

The heating plate welding of the electric kettle (electric coffee pot) is mainly used for brazing between stainless steel flat bottom, aluminum sheet, and various shapes of electric heating tubes.

Induction hot forging is mainly on the workpiece heating to a certain temperature (according to different materials heating temperature is different), through the punch, forging bed, or other forms of the workpiece forging into other shapes. It is applicable for objects such as watchcase, table blank, handle, mold accessories, kitchen tableware, handicrafts, standard parts, fasteners, and mechanical parts processing, copper locks, rivets, steel brazing, brazing hot extrusion.

Induction shrink fitting mainly refers to the different metal or metal and non-metal between the heating of the metal, using the principle of thermal expansion or thermal fusion to make the two connected together. This process can be used for objects such as computer radiators, copper cores and aluminum sheets, horn nets, buried values welds, steel-plastic tube compounds, aluminum foil seals (toothpaste), motor rotors, electric heating tube seals, etc.

Induction melting mainly refers to the metal through high temperature, metal into a liquid, mainly applicable to iron, steel, copper, aluminum, zinc, and a variety of precious metals. Such as melting gold and silver, etc.

Induction heat treatment is mainly through the workpiece heating and other processing to make the hardness of the metal material changes. Its application mainly focuses on all kinds of hardware tools, hand tools such as pliers, wrench, hammer, ax, screwdriver, scissors (garden scissors). As well as car and motorcycle accessories such as crankshafts, connecting rods, piston pins, sprockets, aluminium wheels, valves, rocker shafts, transmission shafts, small shafts, forks, etc.

It can also be used for gears, shafts, machine tool surfaces, machine tool guide rails, hardware molds, etc. of power tools and metal parts, machining parts.

Induction annealing (Tempering, hardening, and tempering) mainly refers to the various stainless steel industry annealing, such as stainless steel basin, pot annealing stretching, annealing edge and sink annealing, stainless steel tube, stainless steel tableware, stainless steel cup, etc.

Other kinds of metal workpiece induction annealing includes golf ball head, cue, copper lock head, hardware copper accessories, kitchen knife handle, blade, aluminum pot, aluminum bucket, aluminum radiator, and all kinds of aluminum products.

Induction heating application is a deep processing on all kinds of metal and non-metal materials. It has a variety of industrial production process uses, such as induction brazing, induction hot forging, induction shrink fitting, induction melting, induction evaporation, surface hardening, annealing, etc.

Customization:

Brand Name: GY

Place of Origin: CHINA

Certification: CE, FCC, SGS, ROHS

Minimum Order Quantity: 1SET

Price: Negotiation

Packaging Details: Wooden box

Delivery Time: 7 Workdays

Payment Terms: 100%TT before shipment

Supply Ability: 500Sets/month

Heating Method: Induction Heating

Heating Temperature Range: 0-2000℃

Work Time: Continuous 24 Hours Per Day

Heating Speed: Fast

Power Range: 15-1000KW

Medium Frequency Induction Heating is a kind of heating process using medium-frequency power supply to generate alternating current in the induction coil, and then convert the current into heat energy through the metal workpiece.

Medium Frequency Induction Heating has the advantages of fast heating, energy saving and environmental protection, precise temperature control, high safety, etc. It is widely used in the heat treatment industry, such as quenching, tempering, annealing, welding, etc.

Support and Services:

We provide comprehensive technical support and service for our Medium Frequency Induction Heating Machines. Our team of experienced technicians are available around the clock to assist you with any technical issues you may encounter. We offer a full range of services, including installation, maintenance, repairs and upgrades.

For any technical issues, please contact us by phone, email, or live chat. Our technicians will be happy to provide fast and effective solutions to your problems. In addition, we provide detailed manuals and instructional videos, to help you get the most out of your Medium Frequency Induction Heating Machine.

We also offer a warranty for our Medium Frequency Induction Heating Machines. This warranty covers any defects or malfunctions that occur within the specified warranty period. If you have any questions about our warranty, please contact us and we will be happy to answer any queries.

FAQ: