Digital Touch Screen Induction Brazing Machine With Water Cooling System Inside

Product Description:

Induction Brazing is a method of joining two pieces of metal together using a third, molten filler metal. This process happens by heating the joint area, making it above the melting point of the filler metal, but below the melting point of the two metals that are being joined together. The hot filler metal then flows into the gap between the two metals, thanks to capillary action, and forms a strong metallurgical bond as it cools down.

Induction Brazing may be the most versatile method of joining metal. It utilizes induction heating to achieve a bond without contact or flame. Furthermore, brazed joints usually have great tensile strength, being even stronger than the two metal pieces individually. This type of joint is ideal for objects that may be exposed to liquids and gases as well as great shock and vibration. Moreover, the two metals that are being joined will not be warped or distorted, retaining their original state. Finally, the finished product has a very clean and well-finished look.

Thanks to its versatility, induction brazing is the preferred method of bonding for a wide array of items from plumbing fixtures, and tools, to high-quality consumer products. Furthermore, it can also be used to join two dissimilar metals, providing assembly designers with more material options. Additionally, this process is relatively fast and economical, does not require high temperatures and is highly adaptable to automation.

Features:

The power requirement for heating a workpiece depends on various factors including the mass, material properties, temperature increase, heating time, coil design, and any heat losses during the process. After determining the necessary power, we can select the right induction heating equipment while taking the flyback coupling efficiency into account.

GY manufactures several kinds of induction heating generators, suitable for a large number of processes and applications, and provides many advantages to each system. These systems are simple to install and use. The auto-adjustment of frequency feature allows for operating at various frequencies, with equal power and precision. Additionally, the handheld coax transformers help with the flexible setup, while the removable inductor coils can be switched in less than two minutes.

Technical Parameters:

The DSP induction heating machine has many advantageous features, such as small size, lightweight, and no high-pressure equipment, which results in its small footprint and movability. The machine is known for its low power consumption and saving cooling water as well as its fast heating and lack of oxide layer.

Furthermore, it is divided into a variety of models according to the size of the power, allowing customers to select according to their process requirements in order to get the most satisfactory performance-price ratio. Another plus is that the installation is simple and easy to use, taking only 10 minutes to learn the entire operation process. The fault detection and protection features are complete, with a perfect fault detection and protection circuit that monitors real-time faults such as water shortages, overheating, overvoltage, overcurrent, and lack of faults while displaying the cause of the fault on the screen at the right time and synchronizing the indicator light.

Additionally, it can be output by the output port with a relay signal for external system coordination work.

Moreover, it has a resonant frequency automatic tracking system that eliminates the tracking frequency problems of analog systems and maintains the output current or power even when the power grid fluctuates. It keeps IGBT always at the best working state and the most efficient with the smallest power consumption.

In addition, it has a friendly man-machine interface with LED indicator or digital tube display, touch screen display and control, text screen display, etc., for customers to select according to their needs. It also has a hardware isolation interface compatible with existing PLC, as well as a remote communication interface with RS-23Z/RS-485/CAN communication interface for multi-machine network monitoring and control, with default RS485 adopting the common MODBVS communication protocol.

It also has several important features, such as zero power start, working modes (constant current, constant power, and constant voltage source output) and a conspicuous red emergency stop button for emergency usage. Furthermore, the internal components of the equipment are arranged properly with the main control circuit board placed on the weak current side to avoid interference of the strong electricity to the control circuit and ensure accuracy.

Applications:

The primary goal of soldering is to connect two pieces of metal, whether they are the same material or of different varieties. Soldering can have several applications, such as welding various hardware and tools, like diamond tools, abrasive tools, drilling tools, alloy saw blades, hard alloy cutters, milling cutters, reamers, planning tools and solid center bits. Besides tools, it can also be used for the silver soldering and brazing of metals of the same variety or different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration fitting, precision mold fitting, hardware handle, eggbeater, alloy steel and steel, steel and copper, as well as copper and copper. Furthermore, compound pot bottom welding can be used for the braze welding of circular, square as well as other irregular plain pot bottom and the braze welding of other metals. Lastly, welding the heating disc of an electric hot-water kettle mainly involves the braze welding of a stainless steel flat base, aluminum sheet and tubular electric heating elements of various forms.

Support and Services:

We provide a variety of technical support and services for our Induction Brazing Machine, including:

• 24/7 online technical support
• On-site troubleshooting and repair
• Maintenance and calibration services
• Installation and training services
• OEM and custom engineering services

If you need any assistance with your Induction Brazing Machine, please contact us right away at gy.daisylee@gmail.com.

Packing and Shipping:

Induction Brazing Machine Packaging and Shipping:

• The induction brazing machine is first carefully inspected before being shipped.
• The product is then wrapped in EPE foam and placed in a cardboard box.
• The box is sealed and labeled with the product's information and contents.
• The box is then placed in a larger cardboard box, which is also sealed and labeled.
• The box is then placed in a wooden crate for shipping.
• The crate is then secured with wood screws and metal straps.
• The crate is then loaded onto a truck or container for shipping to the customer.