Guangyuan Technology (HK) Electronics Co., Ltd. |
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Induction Brazing is a method of joining two pieces of metal
together with a third, molten filler metal. The joint area is
heated above the melting point of the filler metal but below the
melting point of the metals being joined; the molten filler metal
flows into the gap between the other two pieces by capillary action
and forms a strong metallurgical bond as it cools. Induction
brazing may be the most versatile of all the methods available for
metal joining.
Induction heating utilizes the electromagnetic field to provide
heat without contact or flame. Brazed joints have great tensile
strength – they are often stronger than the two metals being bonded
together. Brazed joints repel gas and liquid, withstand vibration
and shock and are unaffected by normal changes in temperature.
Because the metals being joined are not themselves melted, they are
not warped or otherwise distorted and retain their original
metallurgical characteristics.
Because brazed joints have a spotless, well-finished appearance,
induction brazing often is the preferred bonding process for
manufacturing plumbing fixtures, tools, heavy construction
equipment, and high-quality consumer products. The process is
well-suited for joining dissimilar metals, which gives the assembly
designer more material options. Complex assemblies can be
manufactured in stages by using filler metals with progressively
lower melting points.
Induction Brazing is relatively fast and economical, requires
relatively low temperatures and is highly adaptable to automation
and lean manufacturing initiatives.
The power required to heat your work piece depends on the mass,
material properties, desired temperature increase, heating time,
field effectiveness, and heat losses during the process. Upon the
determination of the power, the appropriate induction heating
equipment is selected, factoring in coil coupling efficiency.
GY provides precise and powerful generators which are capable of
quickly and accurately heating work pieces. GY manufactures several
categories of induction heating generators to match the
requirements of every work piece – large, medium, and small – while
improving part quality and enhancing the speed and efficiency of
the process. The generators feature simple and intuitive screens,
and come with auto-adjustment of frequency, handheld coax output
transformers, and the ability to replace inductor coils within two
minutes, enabling flexible setup and switching between processes
and applications.
The DSP induction heating machine offers many advantages, including:
Soldering is a process of connecting two types of metals of the
same or different materials by heating them to a certain
temperature. It is mainly used in welding various hardware cutting
tools, such as diamond tools, abrasive tools, drilling tools, etc.,
as well as welding various hardware mechanical gadgets, like
hardware toilet and kitchen products, refrigerating copper fitting,
lamp decoration fitting, precision mold fitting and so on.
Compound pot bottom welding is mainly applicable to the braze
welding of circular, square as well as other irregular plain pot
bottoms, while welding of heating disc of electric hot-water kettle
refers to the braze welding of stainless steel flat base, aluminum
sheet, and tubular electric heating elements of various forms.
For customers who have purchased our Induction Brazing Machine, we offer a range of technical support and services to ensure you get the best out of your purchase.
We provide technical support via telephone, email and online chat. Our team of experienced technicians can provide advice on the use of the machine and help troubleshoot any issues. We also provide updates on the latest software and product developments.
We offer a range of training courses to ensure you get the most out of your machine. Our courses cover the basics of induction brazing, as well as more advanced techniques. Courses are available both on-site and online.
Our machines are designed to provide reliable performance, but regular maintenance is still required. We offer a range of maintenance packages, from basic cleaning and inspection to more advanced repairs and upgrades.
We provide a range of parts and accessories for our machines, including replacement parts, consumables and upgrades. All of our parts and accessories are designed to work with our machines and can be ordered online.
The Induction Brazing Machine should be packaged and shipped in such a way as to ensure that it arrives in perfect condition. The following are the recommended procedures for packaging and shipping: