Carbide Milling Inserts APMT1135PDER for General Material
Shoulder Milling with Excellent Versatility
- Core products, Perfect Replacement for Japanese & Korean Brand
Products
- Excellent Performance, High Cost Performance
Feature Advantage:
- The APMT* series of inserts are extremely versatile and are widely
used in most milling applications such as face milling, square
shoulder milling, pocket milling, slot milling, and side milling.
- The APMT1135PDER is used for milling tools with smaller diameters,
milling of smaller faces and parts.
- Greatly reduced tool inventory specifications and tool change times
during machining.
- Comprehensive consideration of various factors, a variety of
chip-breaker design, a reasonable combination of a variety of ideal
coatings, the insert in the low carbon steel, die steel, high alloy
steel, high hardness steel, stainless steel and other materials
have excellent performance .
- Completely replace the mainstream products of Japan and South
Korea.
Grade | Coating | Processing material | Application | Equivalent Grade |
MP1215 | PVD | Steel Stainless Steel | General | VP15TF / MITSUBISHI DP5320 / Duracarb |
MP1315 | PVD | Steel Stainless Steel | General | VP15TF / MITSUBISHI DP5320 / Duracarb |
MP1415 | PVD | Hardened Steel | HRc>45 | VP15TF / MITSUBISHI DP5320 / Duracarb |
Type | Chip-breaker | Equivalent Product |
APMT1135PDER | H2 | APMT1135PDER-H2 / MITSUBISHI |
APMT1135PDER | M2 | APMT1135PDER-M2 / MITSUBISHI |
APMT1135PDER | TT | APMT1135PDER / Duracarb |
APMT1135PDER | MM | General Purpose |
Technical Information:
- Milling completes metal cutting by rotating a multi-cutting tool to
perform a programmable feed motion in almost any direction along
the workpiece. This cutting action makes milling an effective
general-purpose machining method.
- Milling is the most flexible machining method available, and it can
process almost any shape.
- The disadvantage of milling flexibility is that there are many
variables in the process, the factors to be considered increase,
the situation is more complicated, and the optimization brings more
challenges.
- Modern milling is a very common method of machining. With the
continuous development of machine tools, milling has evolved into a
versatile method for processing a large number of different
structural products.
- The choice of machining methods on multi-spindle machines is no
longer easy to choose: in addition to all conventional
applications, milling is undoubtedly competitive for machining
holes, cavities and surfaces commonly used for turning or thread
turning. .
- The development of modern tools also offers more possibilities, and
through the indexable inserts and solid carbide technology,
productivity, reliability and quality consistency can be improved.
- With a certain way of cutting, each cutting edge of the tool can
remove a certain amount of metal, so that chip formation and chip
removal are no longer a top priority.
- The most common milling applications are available for generating
planes. However, with the increasing number of five-axis machining
centers and multi-tasking machines, other processing methods and
surface processing methods have also been greatly developed.
- From the point of view of the part or from the point of view of the
tool path, the main types of milling operations include:
- Face milling
- Shoulder milling
- Profile milling
- Cavity milling
- Groove milling
- Turning
- Thread milling
- Parting
- High feed milling
- Plunge milling
- Slope milling
- Spiral interpolation milling
- Circular interpolation milling
- Cycloidal milling
Milling Application Tips:
- Check power capability and machine rigidity and ensure that the
machine can make the most of the required tool diameter.
- Cutting on the spindle with the shortest possible tool overhang.
- Use the correct tool pitch for cutting to minimize the number of
inserts involved in the cut to avoid vibration, while on the other
hand, for narrow workpieces or when milling exceeds space, make
sure the inserts are adequate.
- Be sure to use the correct feed per insert to achieve the correct
cutting action with the recommended maximum chip thickness.
- Climb milling is recommended whenever possible.
- In any case, the use of indexable inserts with positive rake
chip-breakers provides smooth cutting and lowest power consumption.
- Select the correct tool diameter that corresponds to the width of
the workpiece.
- Choose the most appropriate lead angle.
- Correctly position and hold the milling cutter.
- If you need to consider the use of coolant, milling without coolant
can generally be done very well.
- Follow insert maintenance recommendations and monitor insert wear.
Recommended Cutting Parameters:
- The following cutting parameters are recommended range values and
should be adjusted as appropriate after considering the following
factors:
- The specific physical properties of the material being processed.
- The actual condition of the part blank.
- The power and rigidity of the machine tool.
- Clamping rigidity of the tool and workpiece.
- Balance between tool life and machining efficiency.