Carbide Milling Inserts R5 Positive Round for Stainless Steel Milling with Polished
- Core Products, Perfect Replacement for Japanese & Korean
Products
- Special for Stainless Steel, Light Cutting and High Surface Quality
- High Cost Performance
Feature Advantage:
- Specialdesighed for the milling ofstainless steel and high-viscosity material processing design and
production process, with special coating, excellent
performance. Completely replace the mainstream products of Japan and South
Korea.
- The round insert tool means a continuously variable lead angle,
ranging from 0 to 90 degrees, depending on the depth of cut.
- The thin chipping effect is suitable for processing heat-resistant
high-quality alloys and difficult-to-machine materials.
- The round insert has a very strong cutting edge and is suitable for
high table feed rates due to the thin chips that are produced along
the long cutting edge.
- During processing, the change in the direction of the cutting force
along the radius of the insert and the resulting pressure are
determined by the actual depth of cut. The development of modern
insert geometries has made round insert milling cutters more
versatile because of their smooth cutting action, low machine power
and low stability requirements.
- Round inserts are the first choice for roughing tools that are
efficient and have high metal removal rates.
- For the processing performance of stainless steel, the chip-breaker
shape ensures edge strength and is more sharp. With special surface
treatment, the cutting resistance is smaller and the cutting is
lighter.
Grade | Coating | Processing material | Application | Equivalent Grade |
MP1215 | PVD | Steel Stainless Steel | General | VP15TF / MITSUBISHI DP5320 / Duracarb |
MP1315 | PVD | Steel Stainless Steel | General | VP15TF / MITSUBISHI DP5320 / Duracarb |
MP1415 | PVD | Hardened Steel | HRc>45 | VP15TF / MITSUBISHI DP5320 / Duracarb |
Serial | Type | Chip-Breaker | Equivalent Product |
R4 | RPEW0802MO | Tablet | |
R4 | RPMT08T2MO-JS | JS | RPMT08T2MO-JS / MITSUBISHI |
R5 | RPMT1003MO-TT | Tablet | RPMT1003MO / Duracarb |
R5 | RPMT10T3MO-JS | JS | RPMT10T3MO-JS / MITSUBISHI |
R5 | RDKW10T3MO | Tablet | |
R5 | RDMT10T3MO | Tablet | |
R6 | RPEW1204MO | Tablet | |
R6 | RDKW1204MO | Tablet | |
R6 | RPMT1204MO-TT | TT | RPMT1204MO / Duracarb |
R6 | RDMT1204MO | | |
R8 | RDKW1604MO | Tablet | |
R8 | RDMT1604MO-BO | BO | |
R8 | RDKW1605MO | Tablet | |
R8 | RDKW1606MO | Tablet | |
R8 | RDMT1605MO | Tablet | |
R8 | RCKT1606MO-ST | ST | |
Technical Information:
- Milling completes metal cutting by rotating a multi-cutting tool to
perform a programmable feed motion in almost any direction along
the workpiece. This cutting action makes milling an effective
general-purpose machining method.
- Milling is the most flexible machining method available, and it can
process almost any shape.
- The choice of machining methods on multi-spindle machines is no
longer easy to choose: in addition to all conventional
applications, milling is undoubtedly competitive for machining
holes, cavities and surfaces commonly used for turning or thread
turning. .
- The disadvantage of milling flexibility is that there are many
variables in the process, the factors to be considered increase,
the situation is more complicated, and the optimization brings more
challenges.
- Modern milling is a very common method of machining. With the
continuous development of machine tools, milling has evolved into a
versatile method for processing a large number of different
structural products.
- The development of modern tools also offers more possibilities, and
through the indexable inserts and solid carbide technology,
productivity, reliability and quality consistency can be improved.
- With a certain way of cutting, each cutting edge of the tool can
remove a certain amount of metal, so that chip formation and chip
removal are no longer a top priority.
- The most common milling applications are available for generating
planes. However, with the increasing number of five-axis machining
centers and multi-tasking machines, other processing methods and
surface processing methods have also been greatly developed.
- From the point of view of the part or from the point of view of the
tool path, the main types of milling operations include:
- Face milling
- Shoulder milling
- Profile milling
- Cavity milling
- Slope milling
- Thread milling
- Groove milling
- Turning
- Large feed milling
- Plunge milling
- Parting
- Circular interpolation milling
- Spiral interpolation milling
- Cycloidal milling
Milling Application Tips:
- Check power capability and machine rigidity and ensure that the
machine can make the most of the required tool diameter.
- Cutting on the spindle with the shortest possible tool overhang.
- Use the correct tool pitch for cutting to minimize the number of
inserts involved in the cut to avoid vibration, while on the other
hand, for narrow workpieces or when milling exceeds space, make
sure the inserts are adequate.
- Be sure to use the correct feed per blade to achieve the correct
cutting action with the recommended maximum chip thickness.
- In any case, the use of indexable inserts with positive rake
grooves provides smooth cutting and lowest power consumption.
- Choose the most appropriate lead angle.
- Climb milling is recommended whenever possible.
- Position and clamp the cutter correctly.
- Select the correct tool diameter that corresponds to the width of
the workpiece.
- If you need to consider the use of coolant, milling without coolant
can generally be done very well.
- Follow blade maintenance recommendations and monitor tool wear.
Recommended Cutting Parameters:
- The following cutting parameters are recommended range values and
should be adjusted as appropriate after considering the following
factors:
- The specific physical properties of the material being processed.
- The actual condition of the part blank.
- The power and rigidity of the machine tool.
- Clamping rigidity of the tool and workpiece.
- Balance between tool life and machining efficiency.