3 in 1 Monoblock A-Z 10000BPH Plastic Bottle Mineral Water
Production Line Rinsing Filling Capping Machine Equipment
General:
The water filling machine is mainly used in the beverage filling
operations. The three functions of bottle wash, fill and seal are
composed in one body of the machine. The whole process is
automatic. The machine is used in filling juices, mineral water and
purified water in bottles made of polyester and plastics. The
machine can also be used in hot filling if being installed with
temperature controlling device. The handle of the machine can be
freely and conveniently turned to adjust the machine tofill various
types of bottles. The filling operation is faster and more stable
because the micro pressure filling operation of the new type is
adopted.
Washing Part
1.Stainless steel 304/316L washing heads.
2.Using unique design,avoid the traditional bottle on rubber clip to block the bottle
threaded parts may be caused by the pollution.
3.Washing pump is made of stainless steel.
4. By high spray nozzle, blunt bottle of water jet angles, flush to the bottle of any part of the inner wall, rinse with
water thoroughly and save flush bottle.
5. Bottle clamp and flip agencies sliding sleeve adopts Germany igus
corrosion resistant bearing without maintenance.
Filling Part
1) Adopted Germany anti-corrosion non-maintaining bearing that can
reduce the pollution of filling to the environment.
2) The rotate plate is made of SUS AISI304, large flat toothed
bearing.
3) The pressure mechanical valve is introduced the advanced foreign
design with a fast filling speed, no hygiene corner pocket, a few
sealing parts, and precise liquid level control. The whole valve is
made of 304 stainless steel.
4) The filling system has a CIP circulation system to wash the
pipeline and fake-cup used for cleaning filling valve. This system
can clean the liquid pipe, liquid tank and filling valve etc.
effectively.
5) This filling system has an automatic temperature control system.
6) The filling valve opens and begins filling when it moves down
and touches the bottleneck, the filling valve moves up and leaves
the bottleneck when it finishes filling.
7) The liquid supply adopts the automatic pneumatic valve magnetic
liquid-level switch to control the liquid tank automatically.
8) The motivation of the filler is derived from the driven system
in the framework and passed by gear.
Capping Part
This unit is the highest degree of accuracy of 3 in 1 machine, it
is important for the machine to run stably and the product quality.
Characteristic of the screwing capper as follows:
1) Screwing capping head (the main parts which can assure the
capping quality), the expert improve the design of magnetic steel,
this improvement can reduce the defective rate of capping better
and the traditional character of easy to set and adjust the torque
of screwing capping head.
2) The screwing capping head is dual-purpose design; it is suitable
for flat cap and sport cap.
3) The device which can take out the reverse cap and prevent the
reverse cap passing is settled in the cap-falling guide. Passing by
cap loading system.
4) A group of photoelectric switches are settled on cap-falling
guide. The machine will stop when there is no cap on the guide.
5) A bottle inlet detect switch is settled on the screw capper.
6) There is a cap-lock cylinder in the joint between the
cap-falling guide and poking cap plate. It is realize that no
feeding no cap.
7) By adjusting the height of the rotary parts to adapt for
different bottle height.
8) The motivation of the screwing capper is derived from the driven
system in the framework and passed by gear.
9) The main parts of the screwing capper are processed by the
digital-control processing center.
Parameters:
Model | CGF24-24-8 |
Capacity (B/H) | 8000-12000(500ml) |
Bottle size | Neck :φ50-100mm:Height:150-320mm |
Water Pressure | 0.18-0.25Mpa |
Water consumption(kg/h) | 1000 |
Washing station | 18 |
Loading-Dripping-discharge station | 2-2-2 |
Filling precision | <+1MM |
Air pressure | 0.5Mpa |
Air consumption | 0.3m3/min |
Power(kw) | 4 |
Weight(kg) | 5000 |
Dimension(L*W*H) | 2750*2100*2400 mm |
Electrical apparatus:
Transducer | Simens-Germany |
Touch screen | Simens-Germany |
PLC | Simens-Germany |
Stabilized voltage supply | MingWei-TaiWan |
Contactor | Schnider-French |
Approach switch | Schnider-French |
Air switch | Schnider-French |
Auxiliary
Technical descriptions:
The water treatment system is divided into 4 parts: Pre-treatment,
RO unit, sterilization parts and matching parts. RO is the core of
the system.
Pre-treatment:
Raw water pump, Quartz sand filter, Active carbon filter, Sodium
ion exchanger, Cartridge filter
FP-6000 automatic bottle blow molding machine is suitable for
producing PET plastic containers and bottles from 10-2000ml. It is
widely used to produce the carbonated bottle,mineral water,
carbonated drink bottle, pesticide bottle oil bottle cosmetics,
wide-mouth bottle etc.
TB150 Labeling machine, shrink tunnel
The special cutting system: adopting the whist and con-volute
technology. The label cutting is flat, no burr.The label location
set assures the sleeving veracity.Adopting model group design,
module controlled; Achieve veracity and fast sleeving.With the good
quality touching operation screen, achieving operation by finger,
easy and shortcut.Within the flat width limitation, can be used to
package objects in different shape, no matter round or square, can
be applied on glass or plastic bottles.
Bottle Blow Dryer
This machine is mainly an automatic drying device for drying the
moisture on the outer wall of the bottle after filling, and then
pasting the self-adhesive trademark. It uses a custom-made
universal joint nozzle to adjust the angle according to the shape
of the bottle, and blow dry several times from top to bottom to
ensure that the entire bottle is dried 360 degrees without dead
corners and no moisture residue, so as to achieve the maximum
drying effect and power saving effect.
Code printer
The code printer mainly codes the date.We have all kinds of code
printing machine, like Hand-held ink jet printers,High resolution
ink jet printers and laser code printers etc.
★How to choose the code printer? You need to tell us what kind of
bottle you need to code on and how fast the printer you need, the
speed is how many meters per minute.
Film shrinking packing machine
★The film shrink packing is used to pack scattered bottles into a
whole group.We have Manual wrapping Shrink Packing Machine,
Semi-Automatic PE Film Heat Shrink Packing Machine, L Type
Automatic PE Film Heat Shrink Wrapping Machine,Linear type High
Speed Automatic Shrink Packing and Color film orientation shrink
packing machine.