Longitudinal Beam Assembly Automatic Welding Workstation

Longitudinal beam assembly automatic welding workstation

The Intelligent Equipment Division is committed to providing industrial enterprises with advanced intelligent manufacturing equipment and system integration solutions, providing products and services covering the entire project life cycle from R&D, design, manufacturing, project management, and technical services. The existing working team of the business department has many years of experience in flexible welding production lines of industrial enterprises, digital factory solutions, intelligent conveying equipment, and factory automation systems.

As one of the four major processes in the automotive industry, the welding process is self-evident. It shoulders the important mission of forming the body and providing a supporting frame for the vehicle. In addition to ensuring the appearance and shape, it must also ensure that all parts of the final assembly The precision of the component installation point, so its process is far more complicated than the other three major processes. The planning and layout of the production line not only need to consider from the aspects of precision assurance, production efficiency, distribution logistics, and storage, but are also limited by the plant area and structure, Existing conditions such as painting corridors. There is no perfect layout plan, only the most suitable layout plan at present.

Delivery method of side panel assembly

Most of the side wall assembly belongs to the A-level appearance surface, which requires high surface quality. Therefore, its conveying method needs to consider the conveying efficiency, whether it needs inventory, the layout area of the side wall line and other factors. It can be divided into single-side wall conveying and There are two kinds of supporting conveying for both sides.

(1) Single side wall conveying

Scope of application: Applicable to welding lines with a relatively low tempo, and the side lines must be arranged on both sides of the main line, and the assembly station must be used with the flip fixture.

(2) Supporting conveying on both sides

Scope of application: suitable for high-tact production lines, when the workshop area is large and the side line is far away from the main line.

.Logistics and warehousing planning

Logistics warehousing planning should be considered comprehensively in combination with process layout and production tempo, and should roughly follow the following principles:

(1) The size of the storage area should meet the basic inventory requirements. The basic inventory is generally not less than 2 hours of consumption. The area of the storage area should be calculated based on the total number of parts, the size of the parts station and equipment, and the number of frames to ensure that the area is not less than the area required for 2 hours of inventory.

(2) The storage area should be close to the logistics door of the workshop and the logistics channel of the factory area.

(3) In consideration of logistics efficiency and space saving, the width of logistics channels between welding lines is generally about 3m.

(4) Logistics channels must be reserved for all workstations that need to be loaded to ensure distribution space.

(5) The logistics direction cannot be opposite to the overall flow direction of the body.