Front Floor Assembly Automatic Welding Workstation

Front floor assembly automatic welding workstation

Front floor assembly automatic welding workstation, intelligent equipment division is committed to providing industrial enterprises with advanced intelligent manufacturing equipment and system integration solutions, providing products covering the entire project life cycle from research and development, design, manufacturing, project management, technical services, etc. with service. The existing working team of the business department has many years of experience in flexible welding production lines of industrial enterprises, digital factory solutions, intelligent conveying equipment, and factory automation systems.

As one of the four major processes in the automotive industry, the welding process is self-evident. It shoulders the important mission of forming the body and providing a supporting frame for the vehicle. In addition to ensuring the appearance and shape, it must also ensure that all parts of the final assembly The precision of the component installation point, so its process is far more complicated than the other three major processes. The planning and layout of the production line not only need to consider from the aspects of precision assurance, production efficiency, distribution logistics, and storage, but are also limited by the plant area and structure, Existing conditions such as painting corridors. There is no perfect layout plan, only the most suitable layout plan at present.

Layout and simulation verification

The layout and simulation should be carried out in combination with the plant structure, the number of stations determined earlier, the side wall conveying method, and the three-dimensional size data of the assembly station, etc., to verify the feasibility of the plant structure and process planning. The following items should be paid attention to in the specific process:

(1) Logistics channels and distribution spaces need to be arranged on both sides of all stations that need to assemble parts;

(2) According to the side wall distribution method, the single side wall distribution needs to ensure that the side wall lines are arranged on both sides of the main line, otherwise the side wall delivery cannot be realized;

(3) The steel structure of the factory building should be avoided, and the steel structure column should be avoided in the middle of the workstation or in the middle of the logistics channel;

(4) All fixtures, equipment, workstations, plant structures, etc. shall be arranged according to the actual size of 1:1;

(5) Due to the limitation of the factory building structure, when it is necessary to turn, it is necessary to fully consider the loss of work stations, because the rotating trundle bed station cannot work;

(6) The width of the line body should be considered comprehensively in combination with the working space, the placement space of the station equipment, the size of the fixture and equipment;

(7) The welded areas of the front cabin, floor, door assembly, etc. should be as close as possible to the upper line of the assembly;

(8) After all the arrangements are completed, fully check whether there is any interference area, and adjust the arrangement immediately if there is any.