NINGBO NIDE MECHANICAL EQUIPMENT CO.,LTD |
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Automatic stator winding machine, BLDC motor needle coil winder equipment
(1). Product overview:
The automatic electric motor stator coil winding machine adopt
advanced needle winding technology
It is used for the BLDC motor manufacturing, adopts a
double-station design for multi-pole stator coil winding.
Multiple tap (can be set by screen), wire clamping and wire cutting
can be realized during winding process.
Each action cycle will wind 2 stators at the same time, Only manual
loading is required, the coil winding machine automatically clamps
the mold, which reduces the labor intensity and greatly improves
the production efficiency. The number of slots and the number of
turns can be set by man-machine interface;
All aluminum alloy (anodizing treatment) plus imported acrylic
protection;
Electrical control ,setting and display by PLC, display and servo
motor ,
It is very safe and reliable.
(2). Specification:
Product name: | Automatic brushless DC motor stator needle winding machine |
Wire diameter: | φ0.13-φ1.2 mm(Other specifications can be specially designed) |
BLDC Stator ID: | φ25-φ60 mm (Other specifications can be specially designed) |
BLDC Stator OD: | φ60-φ200 mm (Other specifications can be specially designed) |
BLDC stator stack length: | 10-80mm(Standard stroke) 100-200mm(Long stroke, special customization) |
Spindle speeds: | 0--800 RPM (adjustable) |
Applicable pole number: | multipolar |
Winding working stations: | Double two |
Voltage: | 380V/50HZ Three phase four wires |
Air pressure: | 0.5--1MPa |
Power: | 20KW |
Servo mechanism: | One 3KW Indexing Motor One 3KW Winding Motor with Brake 750W or two wiring motor |
Cycle time: | Depending on the winding parameters |
Noise: | Below 60-70 decibels |
Weight: | 550KG |
Dimension: | 1100*1300*1700mm(Length * width * height) |
(3) Function and Characteristics:
1,Full aluminum alloy protection
2,PLC control, fault display
3,Tooling and fixture parts adopt downward positioning mode, stable
positioning and reliable tightening.
4,Equipment safety index: accord with CE standard.
5,For multi-pole BLDC stator coil winding, manual loading and
unloading, automatic clamping, winding and shearing;
6,Wire clamping and wire cutting, line part structure compact, wire
clamping and wire cutting is completed at one time;
7,Different stator and winding parameters can be quickly switched
through the HMI to adapt to different stator requirements.
8,The frame adopts thickened 4080 aluminum profile, and the table
plate adopts cast iron to absorb vibration, even when winding at
high speed, the vibration is very small.
9,The wire tightness is moderate, no injury, no breakage, ect.
10,Quick change-overof tooling;(20 minutes with proficiency)
(4) Application
The BLDC stator needle winding machine is especially suitable for
range hood motor, stepper motor, fan motor, Ceiling fan
motor,bladeless fan motor, brushless power tools, hair curler
motor, servo motor, brushless household motor, brushless medical
equipment and other types of DC brushless motor.
(5) Picture show
(6)The automatic motor stator needle winding machine video:
FAQ
1. How to confirm which motor stator winding machine model?
Please kindly email us your electric motor stator lamination drawing, stator drawing, winding diagram, winding data or other related information, So that we could recommend suitable stator winding machine model for you accordingly.
If you don't know the specific, leave message or send inquiry for us, and then we will guide you immediately.
2. How to transport the stator winding machine?
By air or sea
3. How to operate the motor stator winding machines?If there is related training about operating the motor manufacturing machines?
Yes, we can supply machine operation video, our engineers also available to service overseas and go to your factory for operations.
4. What field is your machine suitable for?
Our fully automatic motor assemble line is suitable for varies type induction motor assembly, BLDC motor assembly, universal electric motor and DC motor assembly, It could automatically assemble the rotor, armature, stator and motor components together . It is used for washing machine motor, fan motor, BLDC motor, DD motor, electric bicycles motor , electric vehicle motor , hub motor, DD BLDC washing machine motor , compressor motor, vacuum cleaner motor, power tool motor, wiper motor, mixer motor, RO pump motor, NEMA motor, DC motor, etc. It features fast, efficient, accurate, easy set-up, user-friendly programming and tooling flexibility.