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Integrated Robotic Welding Systems 320° Motion Range Automatic Alarm

Shanghai Genius Industrial Co., Ltd

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Integrated Robotic Welding Systems 320° Motion Range Automatic Alarm

Country/Region china
City & Province shanghai shanghai
Categories MIG Welders
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Product Details

6 Axis Industrial Automatical Welding Robot Machine, Mig Welding Robot


Mig welding robot description 

 

Robot welding is the use of mechanized programmable robots , which completely automate a welding process by both performing the weld and handling the part.

 

Automated and robotic MIG welding is a common process in the manufacturing industry. Robots are well suited to welding applications .They can withstand high temperatures and provide constant, consistent, high quality welds with a excellent repeatability. Plus they aren’t susceptible to health complications such as arc eye and welding burns.

 

 

Genius welding robot system introduction

 

1. Welding system: Magmeet or AOTAI MIG machine, integrated automatic wire feeding system. Stable performance.


2. Automatic alarm system: if any problem on the wire feeding or gas supply and so on, the welding robot will alarm and the welding will stop until you clear the alarm.


3. Welding gun system: Integrated welding gun, reducing resistance of wire through path, wire feeding smoothly.


4. Welding gun cleaning and wire cutting system: Custom made .


5. Working station positioner: It is designed with two sets of working table. Single table could achieve 360° rotation which is suitable for multi-angle welding. Two sets of positioner system could achieve 180°rotation through spindle motor. It could achieve alternative use so as to increase efficiency.


6. Work piece clamping system: the cylinders will push and clamp the work piece. Balanced and stable clamping force.


7. Arc light baffle: cylinder pushes automatic rotation. Use for preventing light pollution during working process.


8. Start control panel system: Touch sensing with portable structure. Convenient for operation.

 

 

Control system functions

 

Integrated drive and control, open control system, comprehensive compatibility.

  • Adapt to a variety of welding power
  • Restarting a weld / arc reignition
  • Arc breaking restart
  • Scratch start
  • Sticky wire detection
  • (2D 3D 4D seek) Starting point search
  • Multistation reservation.
  • Swing arc ( Positive arc, Triangular arc, circular arc ) .

 

 

Robot body specification

 
Robot modelZK1400-06
ApplicationArc welding
MountingVertical ground installation
Number of axes6
Payload 6kg
Max working radius1400mm
Repeated posiontioning accuracy0.03mm
Maximum joint rangeJ1RV reducer                            ±160°
J2RV reducer                           +110°, -70°
J3RV reducer                           +65°, -120°
J4RV reducer                            ±150°
J5Hollow harmonic reducer       +105°, -110°
J6Hollow harmonic reducer       ±320°
Maximum joint speedJ1RV reducer                             201.9°/S
J2RV reducer                            198.3°/S
J3RV reducer                            198.3°/S
J4RV reducer                              296.2°/S
J5Hollow harmonic reducer        197.5°/S
J6Hollow harmonic reducer         247.2°/S
Allowable bending moment  N.mJ4RV reducer                             9.8N.m
J5RV reducer                             9.8N.m
J6Hollow harmonic reducer        4N.m
Allowable inertia  Kg.㎡J4RV reducer                              0.3kg.㎡
J5RV reducer                              0.3kg.㎡
J6Hollow harmonic reducer         0.05kg.㎡
Body total weightKG185KG
Operating environmentTemperature0℃ - 45℃
Humidity20% - 80%
Others

Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source

Power capacity6KVA (Robot) + 24KVA (Welding source)

 
 

Welding power source introduction

 

 

 

Package picture

 

 

 

Advantages of our company

 

Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have more than 20years of history in the welding industry.

 

Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.

 

At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.

 

Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.

 

 

 

 


 
 
 
 
 
 

 

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