Shanghai Genius Industrial Co., Ltd |
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Robotic welding machine comparision
Common welding robots on the market have four - axis welding robot, five - axis welding robot and six - axis welding robot.
The four - axis welding robot, which belongs to the Cartesian
coordinate welding robot, has the advantages of large straight -
line welding distance, high speed and low price; the only
disadvantage is that the angle cannot be adjusted freely.
The other is a five - axis welding robot, which is also a planar
articulated robot. It not only has the advantages of a Cartesian
robot, but also has the characteristics of a six - axis robot.
Therefore, the range of motion is large, the speed is fast, and it
can swing freely.
In contrast, the more advanced is the six - axis welding robot,
which not only has a large range of motion and flexibility in
practical work, but also is suitable for various difficult and
complicated welding workpieces.
Users can choose the right welding robot for different workpiece
properties.
After determining the welding robot model, pay attention to its
assembly quality and accuracy, and the two must have good
consistency. Before the equipment is operated, it is necessary to
check the equipment before starting the machine to confirm that the
equipment is in good condition before starting work; at the same
time, check whether the voltage, air pressure, indicator light is
normal, whether the welding fixture is intact, whether the
workpiece is installed, etc.; There must be a partition to ensure
that the shading effect is good and in place; the passage must be
kept open.
In addition, a special welding process is to be prepared for the
welding robot, and strict process specifications are required for
the part size, weld bevel and assembly dimensions. At the same
time, the assembly tool with higher precision is used to improve
the assembly precision of the weldment. In order not to affect the
success rate of the arcing of the welding robot, the weld should be
cleaned and free of defects.
Genius welding robot have independent core components, first - rate price, have independent anti-collision design, first - class safety, have open control system, first - class compatibility, have high rigidity body design, first - rate accuracy.
Robotic welding machine specification
Robot model | ZK1400-06 | |
Application | Arc welding | |
Mounting | Vertical ground installation | |
Number of axes | 6 | |
Payload | 6kg | |
Max working radius | 1400mm | |
Repeated posiontioning accuracy | 0.03mm | |
Maximum joint range | J1 | RV reducer ±160° |
J2 | RV reducer +110°, -70° | |
J3 | RV reducer +65°, -120° | |
J4 | RV reducer ±150° | |
J5 | Hollow harmonic reducer +105°, -110° | |
J6 | Hollow harmonic reducer ±320° | |
Maximum joint speed | J1 | RV reducer 201.9°/S |
J2 | RV reducer 198.3°/S | |
J3 | RV reducer 198.3°/S | |
J4 | RV reducer 296.2°/S | |
J5 | Hollow harmonic reducer 197.5°/S | |
J6 | Hollow harmonic reducer 247.2°/S | |
Allowable bending moment N.m | J4 | RV reducer 9.8N.m |
J5 | RV reducer 9.8N.m | |
J6 | Hollow harmonic reducer 4N.m | |
Allowable inertia Kg.㎡ | J4 | RV reducer 0.3kg.㎡ |
J5 | RV reducer 0.3kg.㎡ | |
J6 | Hollow harmonic reducer 0.05kg.㎡ | |
Body total weight | KG | 185KG |
Operating environment | Temperature | 0℃ - 45℃ |
Humidity | 20% - 80% | |
Others | Keep away from corrosive gases or liquids or explosive gases, | |
Power capacity | 6KVA (Robot) + 24KVA (Welding source) |
Robotic welding machine motion range
Robotic welding machine power supply introcution
It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.
Robotic welding machine company introduction
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.
Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.
Why choose us ?
1. 25 years experience in research and production of wire feeder,
leading supplier in the world, Yaskawa and FANUC are also our
customers.
2. 8 years experience in research and production of RV reduction
gear, RV reduction gear is the core component of robots, have built
a strong foundation for research & development of industrial
robot in the future, now RV reduction gear sales reach to 20,000
units per year.
3. With the strong technical advantage of wire feeder and RV
reduction gear, in 2015, we established a long - term relationship
with Hongkong University of Science and Technology and
independently developed robots, our goal is to produce 200,000 sets
of RV reduction gear and 10,000 sets of welding robots per year .