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Contact name:Daisy He
Shanghai Genius Industrial Co., Ltd |
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MIG welding manipulator controller introduction
6 DOF Robot Controller integrates industrial robotic control system
development platform, motion controller and 6 - axis servo drive
into one. It is compact, yet possesses high power density and
integration level.
It greatly simplifies the electric design of clients and enhances
performance and reliability of the equipment. It is suitable for
many industrial applications
such as arc welding, transportation, loading and unloading of
material for robotic arm up to 20 kg payload.
The development platform is based on WINCE Operation System to
satisfy real - time security, and stability requirement of robotic
arm applications.
This platform targets robotic arm manufacturers with development
capability, industrial clients, colleges and research institutes
with application requirements.
It adopts system architecture that supports secondary development
to provide customized techniques and algorithms for clients.
Based on Industry 4.0 architecture design, the integrated network
protocol can upload the onsite data to industrial cloud platform.
It can thus
help clients to manage and use the technique data to realize onsite
equipment status monitoring and enhance management and production
efficiency.
MIG welding manipulator composition
Welding robots mainly include two parts: robots and welding
equipment, the robot consists of a robot body and a control
cabinet and a teach pendant.
The welding equipment (for example, arc welding ) consists of
a welding power source, an automatic wire feeder device, and
welding torch.
Mig welding manipulator body specification
| Robot model | ZK1400 - 06 | |
| Application | Arc welding | |
| Mounting | Vertical ground, lifting, hanging | |
| Number of axes | 6 | |
| Max payload | 10 kg | |
| Max working radius | 1400mm | |
| Repeated posiontioning accuracy | 0.07mm | |
| Body total weight | KG | 185KG |
| Operating environment | Temperature | 0℃ - 45℃ |
| Humidity | 20% - 80% | |
| Others | Keep away from corrosive gases or liquids or explosive gases, Keep away from water, oil, dust Keep away from source, magnetic field, high frequency signal source | |
| Power capacity | 6KVA (Robot) + 24KVA (Welding source) | |
| Performance | Motion range | Max speed | Load capacity |
| J1 | ±160° | 176.7 °/s | 511Nm |
| J2 | -72° ~ ＋110° | 173.6 °/s | 416Nm |
| J3 | -120 ° ~ ＋70° | 170.0 °/s | 188Nm |
| J4 | ±150° | 295.9 °/s | 1Nm |
| J5 | -110 ° ~ ＋105° | 197.3 °/s | 44Nm 0.30kg.㎡ |
| J6 | ±320° | 194.6 °/s | 68Nm 0.05kg.㎡ |
MIG welding manipulator excellent performance
Precision
Unit:mm
| Type | Actual data (Genius) | Reference data (Import) | Test speed | Test scheme |
| Position repeatability RP | 0.063 | ± 0.07 | 60m/min | A |
| Tracking accuracy ATp | 0.322 | 0.500 | 3m/min | B |
| Track repeatability RTP | 0.060 | -- | 2m/min | A |
| Track speed accuracy | 0.034% | -- | 2m/min | A |
| Track speed repeatability RV | 0.025% | -- | 2m/min | A |
| Position overshoot | 0.052 | 0.050 | 2m/min | A |
| Big circle roundness1 | 0.617 | -- | 2m/min | A |
| Big circle roundness2 | 0.402 | -- | 2m/min | B |
| Small circle roundness | 0.286 | 0.300 | 2m/min | A |
★ Noted
1. All measured data were obtained strictly according to the
national standard GB/T12642 (ISO9283) test method.
2. Test plan A represents the test using Leica laser tracker. The
measured data were all from the test report issued by Shanghai
Electrical Equipment Testing Co., Ltd. (National Robot Testing and
Evaluation Center Headquarters) (Report No. ROT18-0112), for the
measured data in the table, the worst value of all the results in
the test report was taken. The test plan B represents the test
using the Faro laser tracker. The measured data is from the our
test room, and the measured data is taken as the average value of
the batch test.
3. Because the welding robot is required to run faster as fast as
possible, the repeatability of the first performance index is
60m/min according
to the international test speed, and since the actual welding speed
will not exceed 2m/min, other performance indicators are based on
international the test speed is 2m/min.
4. Import reference data are from performance specifications or
public reports of international mainstream robots.
Noise
Unit:dB
| Motion position | The 1st axis | The 2nd axis | The 3rd axis | The 4th axis | The 5th axis | The 6th axis | 6 axises linkage |
| Measured value | 65.6-70 | 61.8-66.8 | 58.4-66.3 | 62.7-67.7 | 61.2-69.1 | 58.4-62.4 | 62.4-68.3 |
★ Noted
1. The speed was 100%, the ambient noise was 54.3dB, and the
ambient temperature was 15.9°C.
2. Using the pulse sound level meter (HS5660B), the measured value
is measured from the distance of 1 m from the measured position.
