Automatic Step Feeder System Hardware Bolts Hex Nut Screw Feeder

Automatic Step Feeder System Hardware Bolts Hex Nut Screw Feeder

1 . Descriptions:

Step Feeders are flexible systems designed to efficiently feed and orient a wide variety of parts. They come in both Right Hand (RH) and Left Hand (LH) configurations, with various heights and step sizes. These feeders utilize a combination of moving and stationary reciprocating plates, shelves, or "Steps" to transport bulk parts from a hopper bin to the tooling feature.

The speed of part movement is controlled by a variable speed or fixed drive that is connected to the plates. This drive can be either electric or pneumatic, ensuring precise indexing of a single layer of parts to the orientation feature for accurate selection. Once the parts are properly oriented, they are conveyed and stored in a conveyor or vibratory inline track system that leads to the machine station.

The linear section of the feeder performs a high tolerance selection process to achieve the required part orientation. If any parts are not perfectly oriented, they are gently returned to the hopper bin through a gravity chute or powered conveyor. These parts are then fed back into the feeder and go through the stepping process again. The choice of materials for the feeder depends on the specific application and can include options such as Stainless Steel, Tool Steel, or Aluminum.

The Step Feeder is highly customizable to suit your specific requirements. Our engineered design allows for modifications such as adjusting the step width, step thickness, bin size, drive configuration, and cycle time. This ensures that the feeder can accommodate different sizes and shapes of parts, providing a tailored solution for your needs.

2 . Specifications:

3 . Advantages of Using a Step Feeder :

Step feeders are highly beneficial in part feeding applications, offering improved manufacturing efficiencies, reduced manual labor, and enhanced safety. They provide low maintenance automation and can be seamlessly integrated into existing automated production lines, minimizing downtime and ensuring uninterrupted operation. The controllers of step feeders can easily integrate with machine PLC and HMI systems, simplifying operation for operators.

Compared to vibratory bowl feeders, step feeders have distinct advantages. They generate lower operational noise due to their vibration-free feeding method, creating a quieter and more comfortable working environment for operators and the entire workforce. Additionally, step feeders have a low load height, allowing operators to load parts at an ergonomically acceptable height. This reduces the reliance on extensive personal protective equipment (PPE) and improves the overall safety of the manufacturing process.

Furthermore, step feeders are known for their high reliability and low maintenance requirements. This reliability minimizes downtime, maximizing production efficiency. Overall, step feeders offer a reliable and efficient solution for part feeding applications, contributing to improved productivity and worker satisfaction.

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