Automatic Step Feeder Screw Nut Bolts Parts Material Feeding Machine

Step Automatic Feeder Screw Nut Bolts Parts Material Feeding Machine

1 . Descriptions:

Step Feeders are versatile systems available in both Right Hand (RH) and Left Hand (LH) configurations, with various heights and step sizes to efficiently feed and orient a wide range of parts. As the name suggests, these feeders transport bulk parts from a hopper bin to the tooling feature using a combination of moving and stationary reciprocating plates, shelves, or "Steps."

The speed of part movement is controlled by a variable speed or fixed drive connected to the plates. This drive can be electric or pneumatic, ensuring precise indexing of a single layer of parts to the orientation feature for proper selection. Once the parts are oriented, they are conveyed and stored in a conveyor or vibratory inline track system leading to the machine station.

The linear section of the feeder performs a high tolerance selection process to achieve the required part orientation. Parts that are not oriented perfectly are gently returned to the hopper bin through a gravity chute or powered conveyor. These parts are then fed back into the feeder, going through the stepping process again. The choice of materials for the feeder depends on the specific application and can include options like Stainless Steel, Tool Steel, or Aluminum.

The Step Feeder is highly customizable to meet your specific needs. Our engineered design allows for modifications such as adjusting the step width, step thickness, bin size, drive configuration, and cycle time to accommodate different sizes and shapes of parts.

2 . Specifications:

3 . Advantages of Using a Step Feeder :

Step feeders offer several advantages for part feeding applications, including improved manufacturing efficiencies, reduced manual labor and safety risks, and low maintenance automation.

One of the key benefits of step feeders is their easy integration into existing automated production lines. This seamless integration minimizes downtime and enhances overall efficiency by ensuring uninterrupted operation. The controllers of step feeders can be integrated into machine PLC and HMI systems, simplifying the operation for operators.

Compared to vibratory bowl feeders, step feeders have distinct advantages. They generate lower operational noise due to their vibration-free feeding method. This feature creates a quieter working environment, benefiting both operators and the overall workforce. Additionally, step feeders have a low load height. As parts travel upwards after being loaded into the hopper, operators can load parts at an ergonomically acceptable height. This reduces the need for extensive personal protective equipment (PPE) and improves the safety of the manufacturing process.

Furthermore, step feeders are known for their reliability and low maintenance requirements. This reliability minimizes downtime and contributes to increased efficiency in production operations.

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