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Manmade Mold Insulation Board Reduces Preheating Cycle Time Low Thermal Conductivity

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Manmade Mold Insulation Board Reduces Preheating Cycle Time Low Thermal Conductivity

Country/Region china
City & Province jiangsu
Categories Other Graphite Products
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Product Details

Man-made panel insulation that reduces preheating cycle time and heat energy consumption

 

 

Product Details

One type of man-made panel insulation that can reduce preheating cycle time and heat energy consumption is Vacuum Insulation Panels (VIPs). VIPs are high-performance insulation materials that provide excellent thermal resistance in a thin profile. Here's how VIPs can achieve the desired benefits:

  1. Low Thermal Conductivity: VIPs consist of a core material enclosed in a gas-tight, impermeable barrier. The core material typically consists of a highly porous material with a high vacuum inside the panel. This design effectively reduces gas conduction and radiation heat transfer, resulting in extremely low thermal conductivity. As a result, VIPs provide superior insulation performance compared to traditional insulation materials.

  2. Thin Profile: VIPs have a significantly thinner profile compared to conventional insulation materials while offering comparable or even better insulation performance. The reduced thickness minimizes heat transfer pathways, allowing for more efficient insulation in a smaller space. This can be particularly advantageous in applications where space is limited.

  3. Quick Preheating: The low thermal conductivity of VIPs enables faster preheating cycles. By reducing heat energy loss during the preheating phase, VIPs help accelerate the heating process, resulting in shorter preheating cycle times. This can lead to improved productivity and energy savings in various industrial processes, such as in ovens, furnaces, or heat treatment applications.

  4. Energy Efficiency: VIPs contribute to energy efficiency by minimizing heat energy consumption. Their high insulation performance reduces heat loss and heat transfer, allowing for more efficient utilization of heat energy. This can result in significant energy savings and reduced operating costs over the long term.

  5. Versatile Applications: VIPs can be used in a wide range of applications, including construction, appliances, transportation, and industrial processes. They can be integrated into walls, roofs, floors, refrigerators, freezers, and other thermal systems. By incorporating VIPs into these applications, the thermal insulation is enhanced, leading to improved energy efficiency and reduced heating requirements.

It is worth noting that VIPs may have certain limitations and considerations, such as susceptibility to puncture or damage during handling or installation. Proper care must be taken to protect the integrity of the vacuum within the panels. Additionally, cost considerations and specific application requirements should be evaluated when considering VIPs as a thermal insulation solution.

Overall, Vacuum Insulation Panels are a promising option for reducing preheating cycle time and heat energy consumption due to their exceptional thermal insulation performance and thin profile.

 

 

Product Specifications

PropertiesTest StandardUnitValue
Density 密度DIN 53479g/cm31.85
Flexural Strength 抗折强度 at 23°CISO 178N/mm2400

Compressive Strength at 23°C

抗压强度 at 200°C

ISO 604N/mm2

560

350

Coeff. of Thermal Expansion热膨胀系数DIN 5375210-6 K-115
Thermal Conductivity导热系数DIN 52612W/mK0.23
Continuous Service Temperature 连续使用温度-°C250
Maximum Service Temperature最高使用温度-°C260
Water Absorption吸水率after24h at 23°CDIN 53495%0.1

 

 

Jiangsu Jingjing Insulation Board Thickness Tolerance Reference

 

Insulation board specifications(mm)Thickness tolerance(mm)
450*400范围内±0.05mm
1000*1000范围内±0.1mm
800*1000范围内

±0.01±0.03mm

(Special precision requires grinding with high-precision equipment. Negotiable based on actual dimensions.)

 

Feature of product

In addition to efficient thermal insulation properties, Jiangsu Jingjing's mold insulation panels are also designed for high-pressure applications and have excellent mechanical properties. This makes our insulation materials particularly suitable for the need for material stability.

 

Features

Thermal insulation panels are highly resistant to pressure, especially in higher temperature applications

 

Efficient thermal insulation

 

Allows you to control mold temperature more accurately and better improve product quality and production efficiency

 

Ensure the stable flow of thermoplastic plastics during processing and forming.

 

 

Typical application industries


                            Mold insulation                                      Thermosetting heat press insulation board

   Injection molding machine heat insulation board                  Blow mold insulation board

            Hot runner heat insulation board                                                  extruder

 

Jiangsu Jingjing insulation board processing and shipping time reference

Are you still worried about processing heat insulation boards, such as flying dust, affecting equipment accuracy and personnel health?

Are you still worried about product quality problems caused by processing heat insulation boards, such as cracks in holes, out-of-tolerance dimensions, product delamination, etc.


We now provide customer drawing processing services, and the shipping time is as follows:

 

Product processing statusNormal shipping time (working days)
Light sheet products3 working days
Drawing processing products5-7days
Product processing statusNormal shipping time
Light sheet products3days
Drawing processing products5-7days

 

Remark:

The above is the factory shipping time. For the intermediate transportation time, please refer to the transportation time MAP on the website.

*Drawings, please try your best to provide CAD drawings so that our company can speed up the delivery time.

*If the customer is particularly urgent, please use our expedited shipping service. Please refer to the emergency shipping service on the website for details.

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