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[China]
Trade Verify
Address: Binzhou, Shandong, China | code:256200
Contact name:Zhang tao
Shandong Longkuang Metal Products Co., Ltd. |
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Verified Suppliers
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Cutting Process Mild Steel Shot 0.2mm-3.0mm With Optimal Performance
Forged Grinding Pellets: Grinding pellets, also known as high
manganese steel pellets, are forged products. They are created by
cutting high-manganese steel wire at high speed into cylindrical
shapes, which are then rounded with lead angles. These pellets are
characterized by their absence of voids, cracks, and breakage.
Consistent Shape and Size: Grinding pellets undergo a gradual
reduction in size during their service life cycle. Starting from
larger particles, they progressively become smaller until reaching
a size as small as 3/10 of the original particles. At this point,
they are removed by the dust extraction system or separation
equipment of the shot blasting machine. This complete life cycle
ensures optimal usage of the pellets.
Unique Manufacturing Process: Grinding shot represents a new type
of steel wire shot. It involves cutting the steel wire into
cylinders with uniform length and diameter, followed by grinding to
remove edges and corners, resulting in spherical ball-shaped
bodies. This innovative manufacturing process combines the
advantages of both cast steel shot and steel wire cut shot.
Enhanced Performance and Longevity: The spherical shape of grinding
steel shot allows for even polishing without causing damage to the
workpiece. Additionally, it exhibits high wear resistance, making
it durable and long-lasting even after repeated polishing. These
characteristics make grinding steel shot the preferred metal
abrasive material for finishing automobile and motorcycle
accessories.
a. Unparalleled Impact Resistance and Stability: The bainite
structure formed through isothermal transformation gives low carbon
steel shot exceptional impact resistance, ensuring stable
performance even in the most demanding conditions. This superior
resilience sets it apart from other steel shot variants.
b. Exemplary Quality Composition: Low carbon steel shot is
meticulously crafted using high-quality, low-carbon, low-residue,
low-phosphorus, and low-sulfur new scrap steel. Unlike other types
of steel shot, it does not undergo heat treatment, preserving its
desired hardness and quality throughout its lifespan.
c. Enhanced Toughness and Extended Service Life: The unique
organizational structure of low carbon steel shot contributes to
its remarkable toughness, making it highly resistant to breakage.
This outstanding durability allows it to withstand approximately
3,600 repeated cycles, significantly reducing consumption by over
20% compared to high carbon steel shot of similar quality.
d. Maintenance and Efficiency Advantages: The round shape of low
carbon steel shot ensures smooth contact between the equipment and
steel plates, minimizing wear on the shot blasting head and lining.
In contrast, high carbon steel shot is prone to breakage, resulting
in angular steel shots that increase wear and decrease the
efficiency of shot blasting machines. By utilizing low carbon steel
shot, businesses can reduce maintenance time and downtime, while
also benefiting from at least a 15% reduction in associated
maintenance costs.
e. Minimized Dust Generation and Emission: Low carbon steel shot
undergoes gradual size reduction layer by layer during usage,
leading to significantly reduced dust generation during shot
blasting operations. This reduction in dust translates to a
decrease in dust emission of at least 20%, promoting a cleaner and
healthier work environment.
| Property | Value |
|---|---|
| Chemical Composition | C 0.06-0.12% Si 0.12-0.3% Mn0.25-0.5% S 0.045% P 0.05% |
| Size | 0.2mm-3.0mm |
| Name | Grinding Pills |
| Features | Strong Impact Resistance Stable Performance |
| Production Process | Refined By Drawing, Cutting, Strengthening And Other Processes |
| Hardness Deviation | -3.0-3.0HRC |
| Application | Springs, Connecting Rods, Crankshafts, Gears, Rocker Arms, Camshafts And Other Components Subject To Alternating Torque In The Automotive Industry, As Well As Other Industrial Fields |
| Hardness | HRC 36-52 |
| Mild Steel Shot | Yes |
| Stainless Steel Pills | Yes |
Metal Processing Excellence: Grinding pellets are widely utilized
in the metal processing industry to achieve a smoother and more
uniform metal surface by removing oxide layers, scratches, welding
slag, and other surface imperfections. They are versatile and can
be employed for grinding and polishing various metal products,
including castings, forgings, steel, aluminum, stainless steel, and
more.
Automotive Precision: The automotive industry extensively relies on
grinding pellets for manufacturing and repair purposes. These
pellets are commonly employed in the surface treatment of
automotive parts, including engine components, body parts, wheels,
and more. Their usage enhances the surface quality and smoothness
of these parts, ultimately improving their overall performance and
visual appearance.
Aerospace Excellence: Grinding pellets play a crucial role in the
aerospace industry, specifically for grinding and polishing
aerospace engine parts, aircraft structural components, and more.
Their application is vital in ensuring that the surface quality of
these critical parts meets the demanding standards set by the
aerospace industry.
Electronics Industry Precision: Grinding pellets find wide
application in the electronics industry for the surface treatment
of electronic components and semiconductor devices. By removing
welding slag, oxide layers, and other contaminants, grinding
pellets significantly improve the surface finish and electrical
performance of these components. This is vital in ensuring the
reliability and functionality of electronic devices.
Precision Machining Expertise: Grinding pellets are widely embraced
in the field of precision machining, catering to the grinding and
polishing needs of optical components, watches, jewelry, and other
precision parts. Their usage enables the attainment of
high-precision and high-finish surfaces, meeting the stringent
requirements of precision machining processes.
Inner packaging: 25kg/bag with inner film bag.
Outer packaging: nylon woven bag, kraft paper bag, carton.
Whole ton packaging: pallet or ton bag.
