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Industrial Grinding Pills 0.2mm - 3.0mm Grinding Pellets Enhance Gears Performance

Shandong Longkuang Metal Products Co., Ltd.

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Address: Binzhou, Shandong, China | code:256200

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Industrial Grinding Pills 0.2mm - 3.0mm Grinding Pellets Enhance Gears Performance

Country/Region china
City & Province binzhou shandong
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Product Details

Enhance Gears Performance With Grinding Pills Strengthening And More

Product Description:

As the name suggests, grinding pellets are forged products, also known as high manganese steel pellets. They are cut into cylinders using high-manganese steel wire at high speed, and then rounded with lead angles. They have no voids, no cracks, and no breakage. Its consumable shape From large to small until the particles are as small as 3/10 of the original particles, they are removed by the dust extraction system or separation equipment of the shot blasting machine to complete its entire service life cycle. Grinding shot is a new type of steel wire shot, which is to cut the steel wire into a cylinder with the same length and diameter and then grind it to remove its edges and corners to make it into a spherical ball body. Such a product has the advantages of both cast steel shot and steel wire cut shot: it can be polished evenly, does not damage the workpiece, is not easy to break, has high wear resistance and has a long service life after repeated polishing. Grinding steel shot is currently the mainstream metal abrasive material for finishing automobile and motorcycle accessories.
 
 
Features:

 

a. Exceptional Impact Resistance and Performance Stability: Low carbon steel shot possesses a bainite structure formed through isothermal transformation. This unique structure provides remarkable impact resistance and ensures consistent and stable performance even under challenging conditions.

b. High-Quality Composition: Low carbon steel shot is crafted from high-quality, low-carbon, low-residue, low-phosphorus, and low-sulfur new scrap steel. It does not undergo heat treatment, preserving the desired hardness of the steel shot.

c. Enhanced Toughness and Reduced Consumption: The organizational structure of low carbon steel shot contributes to its high toughness, making it highly resistant to breakage. It can withstand approximately 3,600 repeated cycles, reducing consumption by over 20% compared to high-quality high carbon steel shot.

d. Improved Equipment Efficiency and Maintenance: Low carbon steel shot maintains its round shape, ensuring smooth contact between the equipment and steel plates. Conversely, high carbon steel shot is prone to breakage, resulting in angular steel shots that increase wear on the shot blasting head and lining. This leads to reduced efficiency and longer maintenance times, resulting in increased downtime. By utilizing low carbon steel shot, businesses can reduce equipment wear and tear, resulting in at least a 15% decrease in associated maintenance costs compared to high carbon steel shot.

e. Reduced Dust Generation and Emission: Low carbon steel shot undergoes gradual size reduction layer by layer, significantly reducing dust generation during the shot blasting process. This reduction in dust translates to a decrease in dust emission of at least 20%, contributing to a cleaner and healthier working environment.

Technical Parameters:

Product NameGrinding Pills
MaterialStainless Steel
Production ProcessRefined by drawing, cutting, strengthening and other processes
Size0.2mm-3.0mm
HardnessHRC 36-52
Hardness Deviation-3.0-3.0HRC
Chemical CompositionC 0.06-0.12%, Si 0.12-0.3%, Mn 0.25-0.5%, S 0.045%, P 0.05%
FeaturesStrong Impact Resistance and Stable Performance
ApplicationSprings, Connecting Rods, Crankshafts, Gears, Rocker Arms, Camshafts and other components subject to alternating torque in the automotive industry, as well as other industrial fields
 

Applications:

Metal Processing Excellence: Grinding pellets are extensively employed in the metal processing industry to achieve a smoother and more uniform metal surface. They effectively remove oxide layers, scratches, welding slag, and other surface imperfections. This makes them ideal for grinding and polishing a wide range of metal products, including castings, forgings, steel, aluminum, stainless steel, and more.

Automotive Precision: The automobile industry heavily relies on grinding pellets for both manufacturing and repair purposes. These pellets are commonly used for the surface treatment of automotive parts, such as engine components, body parts, wheels, and more. By employing grinding pellets, the surface quality and smoothness of these parts are significantly improved, enhancing their overall appearance and performance.

Aerospace Excellence: Grinding pellets play a crucial role in the aerospace industry, particularly in the grinding and polishing of aerospace engine parts, aircraft structural components, and more. Their usage ensures that the surface quality of these critical parts meets the high demanding standards and specifications set by the aerospace industry.

Electronics Industry Precision: Grinding pellets find extensive application in the electronics industry for the surface treatment of electronic components and semiconductor devices. By removing welding slag, oxide layers, and other contaminants, grinding pellets greatly enhance the surface finish and electrical performance of these components. This is vital in ensuring the reliability and functionality of electronic devices.

Precision Machining Expertise: Grinding pellets are widely embraced in the field of precision machining, catering to the grinding and polishing needs of optical components, watches, jewelry, and other precision parts. Their usage enables the attainment of high-precision and high-finish surfaces, meeting the stringent requirements of precision machining processes.

 

 

 

FAQ:

 

  • Q: What is the brand name of this product?
  • A: The brand name of this product is longkuang.
  • Q: What is the model number of this product?
  • A: The model number of this product is 0.2mm-3.0mm.
  • Q: Where is this product manufactured?
  • A: This product is manufactured in China.
  • Q: Is this product certified?
  • A: Yes, this product is certified with GB/T19001-2016/ISO9001:2015.
  • Q: What is the minimum order quantity for this product?
  • A: The minimum order quantity for this product is 1000kg.
  • Q: Can the price of this product be negotiated?
  • A: Yes, the price of this product is negotiable.
  • Q: What type of packaging is used for this product?
  • A: The packaging options for this product include ton bag, wooden box, wooden pallet, and barrel.
  • Q: How long will it take for this product to be delivered?
  • A: The delivery time will depend on the tonnage and specification model of the order.
  • Q: What are the payment terms for this product?
  • A: The payment terms for this product are T/T and L/C.
  • Q: What is the supply ability of this product?
  • A: The supply ability for this product is 50000ton/year.

 

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