Active Member
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[China]
Address: Xishan District Donggang Town xisha Road No. 28
Contact name:Luo Le
Wuxi Luole Machinery Co., Ltd |
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Europe CEStandard C&Z Purlin Auto Changeable Roll Forming Machine which Automate Controlled by Japan Panasonic PLC
Machine Descriptions :
1 C/Z Purlin machine can produce both C Purlin and Z Purlin. The C
change into Z operations is easy.
C purlin size range: 80-300mm, and Purlin size range:120-300. Also
the CZ Purlin can be designed according to customers requiry.
2 C/Z Purlin machine can adjust the both C size and Z size quickly
,by adjust backboard , and very easy operation.
3 The cutting parts no need to change the mold, just by adjust
certain size, it can cutting the Purlin properly.
4 C/Z Purlin machine can save much of the workshop place.
5 Above is a machine picture of the C80-300/Z120-300 C Z purlin
interchangeable roll forming machine.
C/Z interchangeable purlin roll forming machine Details
C,Z purline adopt high strength steel plate and
shaped after cold forming, it has wall thickness homogeneous, size
and dimension can be adjusted, big compression strength ect
characteristics. The C purline machine which after cold forming,
although the section dimension is light, it corresponds with
carrying capability’s feature for roof purline and makes steel’s
mechanical efficiency into full playing. It can make the C,Z
purline can lighten the construction roof’s weight, reduce project
steel quantity. So it becomes economic high efficiency steel. It is
new building material instead of angle iron, channel steel, steel
tube and tradition purline. C,Z purline and light metal tile using
together is the best choice for light steel construction.
The C,Z purline’s use has following features:
Light weight, low cost .
Simple construction, the purline can be cutting length well by
professional processing plant, punching, finished at the same time,
when carrying to construction plant, it can be installed directly.
Detail Specifications
1. 5 Ton Passive Decoiler
1) Structure of pedestal, braking, mandrel holder, slider narrow
and expanding
2) Capacity of decoiler:5Ton
3) Max. width: 500mm
4) Inner diameter for coil: 440mm-530mm
5) Out diameter: 1500mm
2. Feeding Guide & Straighten Device
1) The purpose is to guide the metal sheet into the roll forming
machine and make sure the metal sheet at the correct position with
the roll forming system.
2) It can be left and right adjusted by adjusting the screw. Also
the left and right adjusting can be independent operating.
3) The five roller straighten leveling device is quenched and hard
chrome coated to straighten the rough sheet and reduce the material
strength for roll forming.
4) Motor for feeding and straighten device: 5.5KW
3. Hydraulic System for Punching and Pre-cutting Device
1) This device consisted by punching mould, cutting blade, oil
cylinder and hydraulic station.
2) Pre-cutting before roll forming which no need to change cutting mould.
3) Material of punching and cutting blade:Cr12Mov, quench hardness58-62
4) Power for cutting: Hydraulic power:7.5KW
4. Main Roll Forming Machine
1) Raw Material: forming thickness 1.0-4.0mm, Yield strength Q235
galvanized steel and hot rolled steel
2) Roll forming station: 15 stations
3) Rectify roll station: 2 stations
4) Axis shaft diameter : 85 mm
5) Shaft material: 45# high grade steel
6) Roller material:Gcr15 bearing steel, forged and quenched hardnessHRC58-62
7) Roller process: CNC lathe processed, surface polished or black
treated
8) The gap between upper layer rollers and bottom layer rollers can
be adjusted by screw according to different thickness sheet.
9) The interchange from C to Z is only need to adjust two station
rollers
10) Motor power:18.5KW
11) Transmission: High strength chain
12) Working speed:15-20m/min(Not including cutting time)
5. Electrical Control System
1) The whole line controlled by PLC control and frequency speed
control to achieve automatic. The friendly interface can set the
bath, product length and quantity.
2) PLC: Panasonic, Japan
3) Frequency control: YASKAWA, Japan, 18.5KW
4) Other low voltage: Schneider
5) Encoder: Omron
6) Operate panel: Touch screen
6. Run-out Table
The Equipment list is as follows:
| Compenent | Qty | Remark |
| Decoiler | 1 | Loading the coil material |
| Feeding guide device | 1 | Feeding and guide the material sheet |
| Straighten and Leveling rollers | 1 | Seven rollers to straighten and leveling material |
| Main roll forming machine | 1 | Roll form the metal sheet |
| Hydraulic punching device | 1 | Punching holes on the shaped profile |
| Hydraulic Cutting blade | 1 | Cutting the formed products |
| Hydraulic Station | 1 | Provide power for cutting |
| PLC control cabinet | 1 | Electrical control system |
| Output table | 1 | Load the finished products |
Main specification:
● Material thickness: 2.0-3.0mm
● Material width: depend on customer’s requirement
● Decoiler Type: manual or automatical type ( depend on customer’s
requirement )
● Weight Capacity Of Decoiler: 5 Ton
● Main Motor Power: 18.5 Kw
● Hydraulic Motor Power: 5.5 Kw
● Forming Station: 17 stations
● Working Speed: 0-15 m/min
● Transporting Type: Chain Transmission
● Type of Cutting: Hydraulic cutting
● Electrical Control: PLC Frequency Control System with touch
screen
● PLC: PANASONIC
● Encoder: OMRON
● Transducer: YASKAWA
● Machine Weight: about 5 Ton
About Wuxi Luole Machinery factory
1. Customize roll forming machines since 2001.
2. Capacity: 20-25 sets/month
3. Delivery: in only 5-8 weeks for urgent order
4. Company occupies 10000, in which 9000 for workshops
5. Have our own tool center. 12 sets CNC machines.
6. Third party inspection: Bureau Veritas, SGS. Can provide
assessment report.
7. Set up business relationship with companies in more than 20
countries
Photos of machine
