Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. |
Verified Suppliers
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Vial, Ampoule universal filling line manufacturers, liquid pharm packaging solutions automatic universal line-LYAKG-II
Quality control is a critical aspect of pharmaceutical manufacturing, and Lingyao vial and ampoule universal filling lines likely incorporate various processes to ensure product quality and compliance with regulatory standards. Here are some common quality control processes that implemented on Lingyao vial and ampoule filling lines:
Visual Inspection Systems: Lingyao filling lines may be equipped with automated visual inspection systems to detect defects such as cracks, chips, or foreign particles in vials and ampoules before and after filling.
Fill Volume Verification: Lingyao filling lines may include precision fill volume verification systems to ensure accurate dosing of liquid or powder products into vials and ampoules, helping to maintain product consistency and efficacy.
Leak Testing: Lingyao filling lines incorporate leak testing systems to check the integrity of sealed vials and ampoules, ensuring that they are properly sealed to prevent contamination or product loss.
Weight Verification: Lingyao filling lines utilize weight verification systems to confirm the weight of filled vials and ampoules, ensuring that the correct amount of product is dispensed in each container.
Barcode and Label Inspection: Lingyao filling lines include barcode scanning and label inspection systems to verify the accuracy of product labeling and packaging, helping to prevent errors and ensure product traceability.
Regulatory Compliance Checks: Lingyao filling lines are designed to comply with regulatory standards such as GMP, with built-in checks and controls to ensure that production processes meet industry requirements for safety, quality, and documentation.
Data Logging and Traceability: Lingyao filling lines feature data logging capabilities to record production parameters and quality control results, providing traceability and documentation for batch records and regulatory audits.
These quality control processes help to maintain product quality, safety, and compliance throughout the manufacturing process on Lingyao vial and ampoule universal filling lines. It is important for pharmaceutical manufacturers to implement robust quality control measures to ensure the integrity and efficacy of their products.
technical parameters | ||||
model | LYQCL80+LYASMR 620/48+LYKGF8 | LYQCL100+LYASMR 620/48+LYKGF10 | ||
Adaptive specification | 2-25ml national standard vials | 1-20ml national standard ampoules | 2-30ml national standard vials | 2-30ml national standard vials |
Capacity | 6000-12000pcs/hr | 6000-22000pcs/hr | 16000-22000pcs/h | 6000-18000pcs/h |
Clarity | >99% | >99% | ||
Breakage rate | vials≤0.5%,ampoules≤2% | vials≤0.5%,ampoules≤2% | ||
Loading error | ±0.5-2%(according to pharmacopoeia standard) | ±0.5-2%(according to pharmacopoeia standard) | ||
Fresh water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h | 0.2-0.4Mpa / 0.6-1.0m³/h | ||
Cleaning compressed air consumption and pressure | 0.3-0.6Mpa / 35-80m³/h | 0.3-0.6Mpa / 35-80m³/h | ||
Pass rate of Plugging | more than 99% | more than 99% | ||
Pass rate of Capping | more than 99% | more than 99% | ||
Vacuum pumping speed | 50m³/h(external distribution) | 50m³/h(external distribution) | ||
Exhaust volume | 3500-4800m³/h | 3500-4800m³/h | ||
Net weight | 7800(kg) | 8000(kg) | ||
Total power | around 92kw 380V 50HZ | around 11kw 380V 50HZ | ||
Outline size | around 10600x2260x2445mm | around 13200x2260x2445mm |
Lingyao offers comprehensive after-sales support for our vial and ampoule universal filling lines to assist customers in maintaining and optimizing the performance of pharmaceutical packaging equipment. Here are some common after-sales services that Lingyao provide for vial and ampoule filling lines:
Technical Support: Lingyao offer technical assistance to troubleshoot issues, provide guidance on equipment operation, and address any questions or concerns related to the vial and ampoule filling lines.
Maintenance Services: Lingyao offer maintenance services to help customers keep filling lines in optimal condition, including preventive maintenance schedules, equipment inspections, and replacement of wear parts.
Spare Parts Availability: Lingyao maintain an inventory of spare parts for vial and ampoule filling lines to ensure quick replacement of components and minimize downtime in case of equipment failures.
Upgrades and Retrofits: Lingyao provide upgrade options or retrofit solutions for vial and ampoule filling lines to enhance performance, incorporate new technologies, or adapt the equipment to changing production requirements.
Training Programs: Lingyao offer training programs for customers to educate operators, maintenance personnel, and staff on the proper use, maintenance, and troubleshooting of the vial and ampoule filling lines.
Remote Monitoring and Diagnostics: Lingyao offer remote monitoring and diagnostic services to remotely assess equipment performance, troubleshoot issues, and provide real-time support to customers.
Customer Service: Lingyao have dedicated customer service representatives to address inquiries, provide assistance with orders or service requests, and ensure customer satisfaction with their vial and ampoule filling lines.
By offering these after-sales services, Lingyao aims to support customers in maximizing the efficiency, reliability, and longevity of vial and ampoule universal filling lines, ultimately helping pharmaceutical manufacturers maintain high-quality production standards and meet regulatory requirements.