Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. |
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Pharmaceutical ampoule filling line, Automatic ampoule filling system,washing,sterlizing, filling and sealing-LYAPL1-20
When choosing an ampoule fill line for your factory, consider the following factors:
Production Capacity: Determine the required production capacity of the fill line based on your anticipated demand for ampoules.
Ampoule Size: Ensure that the fill line is capable of handling the size and type of ampoules you will be filling.
Filling Accuracy: Look for a fill line that offers precise and consistent filling accuracy to meet quality standards.
Automation Level: Decide on the level of automation you need based on your production volume and budget. Options range from semi-automatic to fully automatic fill lines.
Flexibility: Choose a fill line that can accommodate different types of products and packaging formats to allow for future expansion or product diversification.
Regulatory Compliance: Ensure that the fill line meets regulatory requirements and industry standards for pharmaceutical manufacturing.
Budget: Consider your budget constraints and choose a fill line that offers the best value for your investment.
By considering these factors, you can select an ampoule fill line that meets your production needs and helps optimize efficiency in your factory.
technical parameters | ||||
product model | LYQCL100+LYASMR 620/43+LYAGF8 | |||
size range | 1-20ml national standard ampoules | |||
Output(1-2ml) | 16000-22000pcs/h | |||
Output(5-10ml) | 8000-12000pcs/h | |||
Output(20ml) | 5000-7000pcs/h | |||
Clarity | >99% | |||
Breakage rate | ≤1%(whole line) | |||
Filling Precision | ±0.5-2%(according to pharmacopoeia standard) | |||
Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h | |||
Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h | |||
Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas | |||
Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h | |||
Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h | |||
Exhaust volume | 3500-4100m³/h | |||
Net weight | 7800(kg) | |||
Total power | around 72kw 380V 50HZ | |||
Outline size | around 9940x2260x2445mm |
Performance Features
◆ Vertical Ultrasonic Bottle Washer: The machine adopts a
combination of ultrasonic online cleaning and separate alternating
water and air jet cleaning, making it the most popular and
effective cleaning equipment internationally with excellent visible
foreign matter detection. It has a wide adaptability and low bottle
breakage rate. Throughout the entire cleaning process, water and
air are sprayed independently through separate nozzles, with each
nozzle fixed for a specific cleaning medium to complete a rinsing
or cleaning process, thus avoiding cross-contamination and dead
corners, in compliance with the requirements of the new version of
GMP.
◆ Tunnel-Type Hot Air Circulating Sterilizing Oven: The oven utilizes laminar flow principles and high-speed hot air sterilization process, allowing containers to achieve A-grade standard laminar flow environment within the sealed tunnel for the complete production process of preheating, drying sterilization, and cooling until the bottles are discharged. It is currently the most popular and effective drying and sterilization equipment internationally, with uniform heat distribution, excellent heat removal effect, and equipped with mesh belt ultrasonic online cleaning, power failure protection, and automatic wind pressure adjustment system.
◆ Vertical Ampoule Filling and Sealing Machine: The machine adopts a balcony-type design structure, and the screw turntable bottle transfer can automatically complete bottle separation, pre-flushing with nitrogen, filling, post-nitrogen filling, preheating, and sealing by pulling. It operates smoothly with a high pass rate for finished products.
◆ The entire line adopts advanced intelligent electrical control technology and a simple and intuitive human-machine interface, achieving electromechanical integration design. It can realize both front and rear linkage control and standalone operation, ensuring the normal operation of the entire line. It can display the machine's operating status and fault display, self-diagnosis of faults, fault analysis, and elimination methods, enabling the entire production process to achieve automated control.