Pharmaceutical Vial Ampoule Filling Line Machine For Labeling And Packaging

robotic arm in the bottle washing machine for ampoules in lingyao LYAPL1-20 ampoule filling line

The advantages of having a robotic arm in the bottle washing machine for ampoules are as follows:

1. High level of automation: The robotic arm can automatically transfer the ampoules from one workstation to another, enabling a fully automated production line and improving production efficiency.
2. High precision: The robotic arm can control its movements precisely, avoiding errors that may occur with manual operations and ensuring the accuracy of the bottle washing process.
3. Cost-saving on labor: The robotic arm can replace manual labor in repetitive and tedious tasks, reducing labor costs and increasing production efficiency.
4. Improved production quality: The robotic arm can perform tasks steadily, eliminating the impact of human factors on production quality and ensuring the stability and consistency of product quality.

A Pharmaceutical ampoule filling line is a production line specifically designed for filling pharmaceutical products, such as liquid medications, vaccines, or other solutions, into ampoules. An ampoule is a small sealed vial made of glass that is used to contain a single dose of a medication or solution.

The pharmaceutical ampoule filling line typically consists of several key components, including:

1. Ampoule washing machine: Cleans and sterilizes the glass ampoules before filling to ensure product purity.
2. Ampoule filling machine: Fills the cleaned ampoules with the desired pharmaceutical product accurately and precisely.
3. Ampoule sealing machine: Seals the filled ampoules to maintain product integrity and prevent contamination.
4. Inspection system: Checks the filled and sealed ampoules for defects, such as cracks or leaks, to ensure product quality.
5. Labeling and packaging equipment: Labels the filled ampoules with necessary information and packages them for distribution.

The pharmaceutical ampoule filling line is crucial for pharmaceutical companies to efficiently and accurately fill ampoules with medications while maintaining high quality and safety standards.

Performance Features
◆ Vertical Ultrasonic Bottle Washer: The machine adopts a combination of ultrasonic online cleaning and separate alternating water and air jet cleaning, making it the most popular and effective cleaning equipment internationally with excellent visible foreign matter detection. It has a wide adaptability and low bottle breakage rate. Throughout the entire cleaning process, water and air are sprayed independently through separate nozzles, with each nozzle fixed for a specific cleaning medium to complete a rinsing or cleaning process, thus avoiding cross-contamination and dead corners, in compliance with the requirements of the new version of GMP.

◆ Tunnel-Type Hot Air Circulating Sterilizing Oven: The oven utilizes laminar flow principles and high-speed hot air sterilization process, allowing containers to achieve A-grade standard laminar flow environment within the sealed tunnel for the complete production process of preheating, drying sterilization, and cooling until the bottles are discharged. It is currently the most popular and effective drying and sterilization equipment internationally, with uniform heat distribution, excellent heat removal effect, and equipped with mesh belt ultrasonic online cleaning, power failure protection, and automatic wind pressure adjustment system.

◆ Vertical Ampoule Filling and Sealing Machine: The machine adopts a balcony-type design structure, and the screw turntable bottle transfer can automatically complete bottle separation, pre-flushing with nitrogen, filling, post-nitrogen filling, preheating, and sealing by pulling. It operates smoothly with a high pass rate for finished products.

◆ The entire line adopts advanced intelligent electrical control technology and a simple and intuitive human-machine interface, achieving electromechanical integration design. It can realize both front and rear linkage control and standalone operation, ensuring the normal operation of the entire line. It can display the machine's operating status and fault display, self-diagnosis of faults, fault analysis, and elimination methods, enabling the entire production process to achieve automated control.

Q&A for ampoule filling line

Q:What is an ampoule filling line used for?

A:An ampoule filling line is used for filling pharmaceutical products, such as liquid medications, vaccines, or solutions, into glass ampoules.

Q:What are the key components of an ampoule filling line?

A:The key components of an ampoule filling line include an ampoule washing machine, ampoule filling machine, ampoule sealing machine, inspection system, and labeling/packaging equipment.

Q:How does an ampoule washing machine contribute to the filling process?

A:The ampoule washing machine cleans and sterilizes the glass ampoules before filling to ensure product purity and cleanliness.