Home Companies Hunan Qianhao Electrical And Mechanical Technology Development Co., Ltd.

CE ISO9001 Quick Mold Change System Injection Molding 50mm Pole

Hunan Qianhao Electrical And Mechanical Technology Development Co., Ltd.
Active Member

Contact Us

[China] country

Address: No. 22, Qikang Road, Kangwang Industrial Park, Economic And Technological Development Zone, Yueyang, 414000, Hunan, CN2

Contact name:ian

Inquir Now

Hunan Qianhao Electrical And Mechanical Technology Development Co., Ltd.

CE ISO9001 Quick Mold Change System Injection Molding 50mm Pole

Country/Region china
City & Province yueyang hunan
Categories Moulds
InquireNow

Product Details

High Precision Strong Clamping Force Magnetic Mold Clamping System For Injection Machine

 

 

Advantages on manufacturing productivity

1) The magnetic clamping system (quick change mold) installation and mold change time can be reduced more than 10 times compare with traditional mold change system..

2) Magnetic plates are more flexible and can hold round molds, block molds or molds with square mold back planes, while simplifying the crafting process.

3) Improve the efficiency of mold change, reduce labor intensity .

Mold replacement and installation time can save more than 90%, which is very suitable for variety of products but few quantity orders, it can achieve the fast and on time delivery, therefore reducing production costs and save production time.

4) Any shape and size mold designed by different standard, without modification can be directly adsorbed on the magnetic plate. It is no restriction on Mold backplane standardization, expand the scope of mold applications.

5) Improve Production Automation

Magnetic plate is the key part of Quick Change Mold System, it reduces downtime and increase machine productivity.

6) Extend mold life, improve product quality, enhance the competitive of enterprises.

Magnetic plates clamp mold, the magnetic force evenly distributed in its connected surface, the mold backplane uniform force to ensure the clamping accuracy, so it is solved the mold deformation caused by the traditional point pressure clamping, improved the product consistency and mold life.

7) To avoid the security risk of mechanical stain

General mechanical clamping methods use bolts and platen, all have fatigue period, which may have hidden danger of sudden fracture failure. But magnetic plate inside without any moving parts, instantly can active the magnetic circuit and fix mold firmly on the machine templates, it is high-efficient, maintenance-free, environmentally and energy conservation.

 

Quick Mold Change System Components

 

Standard Configuration
Magnetic Plate1 SetMoveabla & Fixed side, Upper & Lower side
Main Control Cabinet1 Set4, 8, 12 Channels.
Remote Controller1 SetMechanical type and intelligent LCD touch type
Connecion Cables1 SetControl cable, power cable, Signal cable, etc.
Accessories1 SetMounting screws, mounting rings, positioning rings
Optional ConfigurationOptional Functions
Fall Prevention ChainTemperature DetectionMisalignment Detection
Die LifterProximity DetectionForce Strength Detection
Die ArmMagnetic SaturationMagnetic Flux Detection

 

 

 

Return on investment

Faster return on investment: adopt permanent magnetic quick mold change system, the injection molding machine is more useful and suitable for more complex molds with high production speed, in order to achieve faster and more investment income with few pre-investment and operation costs. This system with very competive price, bring big improvement on production capacity of injection molding machine, just few months of trial using can see the obvious value-added investment effect.

 

 

Magnetic Plate Technical Parameter

ItemStandard Magnetic PlateCelluar Magnetic PlateFull-Steel Magnetic Plate
Pole Size50*50mm70*70mm80*80mm70mm Hexagon50*50mm70mm Hexagon
Magnetic Strength Unit Area16kgf/cm²16kgf/cm²16kgf/cm²15kgf/cm²15kgf/cm²15kgf/cm²
Magnetic Strength Per Poles350kgf735kgf980kgf640kgf735kgf640kfg
Magnetic Plate Thickness35, 45mm50mm52mm37mm37, 47mm48mm
Magnetic Flux Penetration Depth15mm18mm20mm18mm18mm18mm
Ejector HoleStandardStandardStandardStandardStandardStandard
Control SystemMain Contorl CabinetC4C4/ C8C8C4/ C8C4/ C8C4/ C8
Remote ControllerQRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
Max. Working Temperature120℃,150℃
Standard VoltageAC 220V~480V, 50/60HZ
Proximity Sensor≤5000KN1pc1pc-1pc1pc1pc
>5000KN-2pc2pc2pc2pc2pc
Sensing Distance0.2mm
Temperature SensorStandard, Detection temperature from 60 to 200 degrees
Dislocation SensorStandard, Detection accuracy 0.1mm
Magnetic Saturation SensorStandard, Detect whether the electric current is saturated
Magnetic Flux SensorOptional, Detect changes in magnetic flux
Force MeasurementOptional, Detect the strength of the magnetic force
Surface Seal Material for Both Side of Magnetic PlateSurface Material of Front SideResinResinResinMetalMetalMetal
Surface Material of Back SideMetalMetalMetalMetalMetalMetal

 

 

 

 

 

Pre-Sale Info Sheet

Customer Information
Company Name Company Address 
Contact Person E-mail 
Telephone Fax 
Injection Molding Machine Information
IMM Brand&Model 
Opening ForcekN

 

Clamping ForcekN
Nozzle ForcekN
Ejector ForcekN
Mould Capacitymm
Max temperature of Mould
Enclose Back- plate Drawing 
Mold Information
Mold ParameterLength(mm)Width (mm)Height (mm)
Maximum size of the moldmmmmmm
Minimum size of the moldmmmmmm
 
The max weight of moldkgThe min weight of moldkg
Diameter of Mold Centering ringmmMold Back-plate Material 
Mold with Insulation boardYES
No
Mold with automatic thread demoulding structureYES NO

 

FAQ

1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For designing or further discussion, it is better to contact us with Skype / email / phone, in case of any delays.


2. What's the Difference Between Electromagnet and Electro-permanent magnet?
Both industrial magnets are electrically switched on/off. The main difference lies in 2 points.
First, electromagnet works on consistent electric power; if cutting off the power supply suddenly, it losses magnetic force. What distinguishes electro-permanent magnet from electromagnet is that the former does not use electricity during working. If cutting off the power, it can remain holding/lifting/gripping/clamping of the load.
Second, due to continuous power input, electromagnet has heat generation which might affect its workholding effectiveness during machining. Whereas that is no problem to EPM.

 

3. How about the warranty ?
We have 1 year warranty and lifelong maintenance.


4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

 

Hot Products

Plastic Industrial Injection Molding Machine High Efficient 3 Minutes Quick Mold Change System Basic ...
Efficiency Improve Magnetic Mold Clamping System Used For Injection Molding Machine Why we need to ...
Efficiency Improve Magnetic Mold Clamping System Used For Injection Molding Machine Return on ...
Automation Magnetic Clamps For Large-Tonnage Plastic Injection Machines Quick Mold Change Advantages ...
High Precision Strong Clamping Force Magnetic Mold Clamping System For Injection Machine Advantages ...
Super Safe And Simple Operation Magnetic Mold Clamping System Quick Mold Change System is applied to ...