Henan Hongtai Kiln Refractory Co.,Ltd. |
Verified Suppliers
|
|
China high quality refractory brick manufacturer fused cast azs blocks S3 S4 S5 for glass making industries
Henan Hongtai Kiln refractory Co., Ltd. is the main fused cast
azs blocks manufacturer for glass making industry in China.
Fused cast azs blocks is a white solid formed by pure alumina powder and zircon sand containing 65% zirconia and about 34% silica in the electric furnace after being melted and injected into the model for cooling. Fused cast azs brick is commonly known as white iron brick, also known as corundum-oblique zircon brick. The main chemical components are Al2O3 45%-50%, ZrO2 32%-44%, and SiO2 12-16%. The main mineral composition is oblique zircon (ZrO2), corundum (α-Al2O3) and glass phase. Oblique zircon crystals form the backbone of the brick, ZrO2 has a high melting point (2715°C), good chemical stability, and strong resistance to acidic and alkaline media, especially glass liquid.
Fused cast azs blocks are also called fused cast zirconia corundum brick, the English abbreviation is AZS, which is arranged according to the three chemical components of the Al2O3-ZrO2-SiO2 ternary system phase diagram, according to the order of their content, Al2O3 is A, ZrO2 is Z, SiO2 is taken as S. National standards use this abbreviation. For example, S3 No. 33 fused cast zirconia corundum brick is abbreviated as AZS—33#, S4 No. 36 fused cast zirconia corundum brick is abbreviated as AZS—36#, S5 No. 41 fused cast zirconia corundum brick is abbreviated as AZS— 41#.
Fused cast AZS blocks technical data:
Items | AZS33-Y/S3 | AZS36-Y/S4 | AZS41-Y/S5 |
Al203 | Leavings | Leavings | Leavings |
ZrO2 | 32-36% | 35-40% | 40-44% |
SiO2 | 16.00% | 14.00% | 13.00% |
Na2O | 1.45% | 1.45% | 1.30% |
Fe2O3+TiO2+CaO+SiO2+MgO+NaO+K2O | 2.00% | 2.00% | 2.00% |
FeO+TiO | 0.30% | 0.30% | 0.30% |
Buck density | 3.75 | 3.8 | 3.95 |
Apparent porosity | 1.50% | 1% | 1% |
Anti-erosion speed of glass liquid at static state (soda-lime glass, 1500℃×36h) | 1.6 | 1.5 | 1.3 |
Glass phase primary temperature | 1400℃ | 1400℃ | 1400℃ |
Bubble exhalation rate (normal soda-lime glass, 1300℃×10h) | 2.00% | 1.50% | 1% |
Glass phase exudation (1500℃×4h) | 2.00% | 3.00% | 3.00% |
PT/QX | 3.45 | 3.45 | 3.55 |
ZWS | 3.6 | 3.7 | 3.85 |
WS | 3.7 | 3.8 | 3.95 |
Baddeleyite | 34% | 36% | 41% |
Al2O3 (α- corundum) | 49% | 47% | 45% |
Glass phase | 17% | 17% | 14% |
Advantage of fused cast AZS blocks:
1. Raw material is corundum and baddeleyite eutecticum,high
compression strength
2.Top high-temperature capablility.
3.Excellent thermal stability.
4.Low thermal conductivity
5.Powerful penetrating-proof capability.
6.Good erosion-resistance.
7.Strong resistant erosion stability to the glass liquid.
Fused cast AZS blocks production:
Fused cast azs bricks for glass melting furnace are made of the zirconite and industry alumina as the mainly mixed raw material, melting in the electric furnace,casting, annealing, machining, then finished.
The manufacturing process of fused cast azs bricks is to mix selected zircon sand and industrial alumina powder at a ratio of 1:1, plus a small amount of NaZO (added in the form of sodium carbonate), B2O (added in the form of boric acid or borax) flux, Mix evenly, melt at 1900~2000℃, and then cast into shape, to produce fused cast bricks containing 33% ZrO2. On this basis, using partially desiliconized zircon sand as raw material, fused cast azs bricks containing 36% to 41% ZrO2 can be produced.
Fused cast AZS blocks usage:
Henan Hongtai high quality fused cast azs blocks are applied for the top and bottom structure of melting chamber of the glass.Such as melting tank, the tank wall brick, the paving brick,the forehearths and so on.The high corrosion part shall be AZS 41#, such as the feeding part, the throat,the bubble brick, the furnace weir, the burner block, the tongue brick and the discharging part and so on.
AZS-33
AZS-33 blocks are excellent in preventing the pollution of glass liquids. The possibility of causing glass stones, bubbles and basic glass phase precipitation is quite slim. Fused cast azs blocks 33 can be applied to the upper structure of melting pool, the tank wall corner tiles,paving bricks and other approaches as well.
AZS-36
AZS-36 blocks are the standard Fused Cast AZS bricks brick which boasts of the quality of particularly high corrosion resistance of glass liquids and low pollution. More than that, it has a balanced performance in the above two aspects. Fused cast azs blcoks 36 can be applied to the direct access of glass furnace and glass liquids, such as melting tank wall corner tiles, paving bricks and charging door.
AZS-41
AZS-41 blocks are the best oxidated zircon corundum brick which possesses the quality of highest corrosion resistance of glass liquids and excellent low pollution of glass liquids. Fused cast azs blocks 41 can be applied to the locations of glass furnace which requires particularly high corrosion endurance, such as full-fused furnace, liquid pumps, furnace ridge, bubbling brick and bricks of charging door corners.
Zirconia Brick Clay brick
Silica brick Manesia brick
Sillimanite brick Zirconia ramming mass
Henan Hongtai Kiln refractory is China main manufacturer of refractories, heat resistant products and high temperature insulation materials which follows the tradition of refractory and heat resistant manufacturing in Xinmi, Henan, since 2002.
Our products include fire cement, fire bricks, refractory setting cements/mortars, plastic mouldables refractories, high alumina refractory products, zirconia refractory products, magnesia refractory products, silica refractory products, carbon refractory products, silicon carbide refractory products, acid resistant cements and refractory castables for use in industries including steel plants, heat and power stations, foundries both ferrous and non-ferrous, cement producers, lime producers, glass works, ceramics, coke plants, incinerators, renewable energy, chemical works, sugar refineries and petrochemical industry.
Packing for fused cast azs blocks:
Standard export wooden pallet with cardboard and PET strap.
1. Strong packing will protect the goods from any possible damage
during transit.
2. Solid packing and overall stuffing can prevent the cases from
vibration and jarring.
3. We must take necessary precaution that the packing can protect
goods from pilferage or rain.
4. We can confirm that we take every possible precaution to ensure
that our products reach our customers all over the world in prime
conditon.
Shipping for fused cast azs blocks:
By vessel or by train from any Chinese port, Samples can be delivered by International express.
Delivery for fused cast azs blocks:
15-30 days working day for large quantity. The shipment we will arrange as soon as possible. Of course, if it is a custom products, the shipping time will delay.
Fused cast AZS blocks Sample:
Usually by EMS, DHL, UPS, TNT, FedEx. Anyway you like. Bulk order:
Usually by sea.
Payment for fused cast azs blocks:
It can be through T/T, L/C at sight. The specific terms determined
according to the quantity of the goods.
Your inquiry related to our fused cast azs brick product &
price will be replied within 24 hours.
Export:
Our fused cast AZS blocks products have been exported to many
countries: Australia, Chile, Vietnam, India, Pakistan, Egypt,
Russia, UK, Indonesia, etc., good quality have be approved by our
clients.
Jerry Li
Cell&WhatsApp: 0086-13373957739
Email: jerry(at)firebricks-supplies.com