Static Carbonisation Furnace Fixed Bed Carbonization Furnace For Metallurgy

Static Carbonization Furnace

A static carbonization furnace, also known as a fixed-bed carbonization furnace, is a type of equipment used in the process of carbonization, which involves the conversion of organic materials into carbon-rich substances like charcoal or activated carbon.

The static carbonization furnace operates by heating organic materials in the absence of oxygen, a process known as pyrolysis. Here's an overview of how it typically works:

Loading: The organic material, such as wood, biomass, or agricultural waste, is loaded into the carbonization furnace. The furnace consists of a fixed bed or stack where the material is placed.

Sealing: Once the material is loaded, the furnace is sealed to create an oxygen-free environment. This is crucial to prevent the organic material from burning and to initiate the pyrolysis process.

Heating: Heat is then applied to the furnace to raise the temperature and initiate the pyrolysis process. The temperature is carefully controlled to optimize the carbonization process and achieve the desired product characteristics.

Pyrolysis: As the temperature increases, the organic material undergoes thermal decomposition, releasing volatile gases, tar, and other byproducts. The volatile gases are typically captured and used as an energy source or processed further to obtain valuable chemicals.

Carbonization: The remaining solid material, now primarily composed of carbon, undergoes further thermal decomposition as the temperature rises. This process continues until the organic material is transformed into charcoal or activated carbon, depending on the desired end product.

Cooling and Discharge: After the carbonization process is complete, the furnace is allowed to cool down. The resulting charcoal or activated carbon is then discharged from the furnace for further processing, packaging, or utilization.

Static carbonization furnaces are often used in small-scale or batch operations for the production of charcoal or activated carbon. They can be fueled by various energy sources, such as wood, gas, or electricity, depending on the specific design and requirements.

The properties of the end product, such as charcoal or activated carbon, can be influenced by factors such as the temperature profile, heating rate, residence time, and the type of organic material used. These parameters are carefully controlled to achieve the desired quality and characteristics of the carbonized product.

It's important to note that safety precautions should be followed when operating carbonization furnaces, as the process involves high temperatures and the release of flammable gases. Proper ventilation and monitoring systems are typically implemented to ensure safe operation and to minimize environmental impact.

Since the drying temperature of the paddle dryer is low, it can dry the moisture but not effectively volatilize organic matter. The static furnace temperature can reach about 600 degrees. At this high temperature, it can effectively carbonize the organic matter in the material. , to ensure the furnace temperature of the fluidized activation furnace and the stability of the furnace. The material enters the furnace through a feed port. Under the push of the spindle, the speed is adjusted according to the output, and the carbon is carbonized through jacket heating. Different The oxidation and decomposition of organic matter ensures the stability of the carbon-containing organic matter. The exhaust gas enters the secondary combustion chamber after being washed by the spray tower.