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HRC45 Solid Corner Radius End Mill Rounded Corners Milling Cutter

Shenzhen Bwin Precision Tools Co., Ltd.
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Address: No.1613, honghai Bldg., Songgang Rd., Baoan Area ,Shenzhen , China

Contact name:Judy Le

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Shenzhen Bwin Precision Tools Co., Ltd.

HRC45 Solid Corner Radius End Mill Rounded Corners Milling Cutter

Country/Region china
City & Province shenzhen
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Product Details

HRC45 Solid Carbide Corner Radius End Mill 4 Flutes Rounded Corners Milling Cutter

 

Characteristic:

  • Raw material of imported tungsten steel
  • Advanced grinding machine equipment
  • Double edge strip deburring
  • Design of large chip chute
  • Chamfer design of round handle

 

Description:

  • The carbide corner radius end mill is made of fine tungsten steel hard alloy material, precision grinding, new formula composite coating, corrosion resistance and wear resistance
  • Double edge band milling, which increases the rigidity of the edge band and can effectively remove burrs
  • The unique chip holding groove shape ensures smooth chip removal without chip accumulation, which can effectively prevent chip buildup. It can also show excellent performance even in groove and cavity processing
  • Round and smooth handle with precise chamfering design, saving time for tool replacement and improving work efficiency

 

Milling parameters:

HRC45 Carbide End Mill
 
Tool lengthfz&v
Short

1

Long10.9
Overlength0.8
Speciality0.6
TypeMaterial

Strength

N/mm²

 

Hardness

HRC

Cooling
Air

Dry cutting

Lubricating fluid
PPI

P1.1

Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel<700
P1.2quenched and tempered steel                                       <1200
P2P2.1Alloyed nitrided steel, carburized steel and quenched and tempered steel<900
P2.2Tool steel, bearing steel, spring steel and high-speed steel<1400 
P3P3.1Tool steel, bearing steel, spring steel and high-speed steel<900
P3.2Tool steel, bearing steel, spring steel and high-speed steel<1500 

 

Sloting
Vc
(m/min)
fz(mm/Tooth)
Diameter
246810121620
1120.010.0180.0260.0340.0410.0480.060.069
920.010.0170.0250.0320.0380.0450.0560.065
1000.010.0180.0260.0340.0410.0480.060.069
720.0090.0150.0220.0280.0340.040.050.058
640.010.0180.0250.0320.0390.0450.0570.066
560.0090.0160.0230.0290.0360.0410.0520.06

 

Roughing
Vc
(m/min)
fz(mm/Tooth)
Diameter
246810121620
2280.0180.0310.0450.0570.0700.0810.1010.118
2080.0170.0290.0420.0540.0650.0710.0950.11
1840.0180.0310.0450.0570.0700.0810.1010.118
1440.0150.0260.0370.0480.0580.0680.0850.098
1320.0170.030.0420.0540.0660.0770.0960.112
1120.0150.0270.0390.050.0600.070.0880.102

 

Finish
Vc
m/min
fz(mm/Tooth)
Diameter
2468101214161820
3320.0280.050.070.0910.110.1280.1440.160.1730.186
2720.0260.0460.0660.0850.1030.120.1350.150.1620.173
3040.0280.050.070.0910.110.1280.1440.160.1730.186
2120.0230.0410.0590.0760.0920.1070.1210.1340.1450.155
1960.0270.0470.0670.0860.1040.1220.1370.1520.1650.177
1680.0240.0430.0610.0790.0950.1110.1250.1390.1500.161
 
Note:
  • If the following carbide corner radius end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
SpecificationFlute Dia(D)R angleFlute Length (C)Shank Dia(D)Overall Length(L)
Φ3R0.5*8*d3*50L30.58350
Φ3R1.0*8*d3*50L31.08350
Φ2R0.5*5*d4*50L20.55250
Φ3R0.5*8*d4*50L30.58350
Φ4R0.5*10*d4*50L40.510450
Φ3R1.0*8*d4*50L31.08350
Φ4R1.0*10*d4*50L41.010450
Φ5R0.5*13*d5*50L50.513550
Φ5R1.0*25*d5*100L51.0255100
Φ6R0.5*15*d6*50L60.515650
Φ8R0.5*20*d8*60L80.520860
Φ8R1.0*28*d8*75L81.028875
Φ8R2.0*20*d8*60L82.020860
Φ8R3.0*20*d8*60L83.020860
Φ10R0.5*25*d10*75L100.5251075
Φ10R1.0*25*d10*75L101.0251075
Φ10R1.5*25*d10*75L101.5251075
Φ10R2.0*25*d10*75L102.0251075
Φ10R3.0*25*d10*75L103.0251075
 

Instructions:

1. Before using the carbide corner radius end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.

2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.

3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.

4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.

5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.

 

Applications:

Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.

Cnc Milling Cutter 6mm 3 4 Flute Tungsten Solid Carbide High Feed Endmill End Mill

 

FAQ

Q1. The tool breaks when cutting in or pulling out the workpiece

The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.

 

Q2. Tool breaks during normal machining

Reduce the feed rate and cutting depth.

The tool shall be passivated.

Replace the clamp or spring collet.

The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.

Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.

If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.

 

Q3. The tool breaks when the feed direction changes

(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.

(2) Reduce (decrease) the feed before and after the direction change.

(3) Replace the clamp or spring collet.

 

Q4. Problem: Part of the blade tip breaks

Chamfer the corners with manual grinding.

Change down milling to up milling.

 

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