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Small Mini Cement Rotary Kiln Production Plant 50tpd To 3000tpd Low Noise

Henan Yuhong Heavy Machinery Co., Ltd.
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Address: No.97,West Street Dongqing,National Hi-Tech Development,Zone,Zhengzhou,China

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Henan Yuhong Heavy Machinery Co., Ltd.

Small Mini Cement Rotary Kiln Production Plant 50tpd To 3000tpd Low Noise

Country/Region china
City & Province zhengzhou henan
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Product Details

Leading Manufacturer 50tpd to 3000 tpd Small Mini Cement Production Plant

 

 


cement plant introduction

 

We supply Yuhong brand rotary kiln (other names are such as titanium pigment kiln, sintering furnace, industrial furnace, kiln) made by Henan Yuhong Heavy Machinery Co., Ltd.
Yuhong brand cement rotary kiln is the main equipment for calcining cement clinker and it can be used widely for cement industry, metallurgy industry, chemical industry, etc. Cement rotary kiln, which is mainly used for calcining cement clinker, is the main equipment of the new dry type cement production line.
Cement plant rotary kiln is composed of the shell, the supporting device, the supporting device with thrust roller, the driving device, the movable kiln head, the sealing device at kiln tail, the combustion device, etc.
It has the simple structure and reliable operation, at the same the production process of the rotary kiln can be controlled easily.
1. Supporting device: advanced shaft structure, automatic temperature measuring device and electrical heating.
2. Catch wheel: including two kinds mechanical wheel and hydraulic pressure.
3. Gears: single or double. Control the rotating speed by buncher, DE machine and frequency variable motor. Be reliable, energy-saving, and efficient.
4. Kiln shell tire bolster: lower bolster has three types: fixed, zoom and floating. The structure is simple, replacement is convenient and won’t hurt cylinder.
5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, and graphite block sealing and combination for above. The sealing effect is very good.
6. Kiln head hood: including stationary type and flexible type.


 

Working Principle:

Material will be feed into kiln tail through chute in gas chamber. As kiln shell is inclined and it rotates slightly, material will move along round shell and will also move along shaft direction from kiln tail to kiln head. Material will be processed through pre-heat, decompose, calcined and will be feed into cooler. Fuel will be given through gas or coal burner at kiln head and will be combusted in kiln. Heat will be transferred to material by fire radiate, hot air flow, kiln brick transfer. The heat will heat and calcine material enough and make it final product.


Equipment Supply for cement production line
1. Crushing Equipment : Jaw Crusher, Impact Crusher , Hammer Crusher ,Cone Crusher, Compound Crusher ect.
2. Grinding Mill : Ball Mill , Remond Mill , Vertical Mill , Grinding Machines
3. Rotary Kiln / Machnical Vertical Shaft Kiln
4. Preparation Equipments: :Powder Concentrator , Vibrating Feeder, Megnetic Separator ect.
5. Preheater
6. Dyer , Cooler ,
7. Elevator , Belt Conveyor & Bucket Equipments
8. Cement Packing Equipments
9. Classifier , Dust Collector


Features:

1. Through technological innovation, our cement rotary kiln is designed with international leading wheel catch device, high precision plunger metering pump, high accuracy speed control valve and contact graphite block sealing device, etc.
2. In order to improve machinery automation, an industrial computer is used for showing the calcining condition, and a fluorescent screen is adopted for showing the simulated process flows. An infrared scanner is utilized for transmitting the calcining condition to the computer.
3. These new technologies provide our cement rotary kiln with strong visual sense, convenient operation and reliable performance. They help stabilize thermal regulation and improve operation efficiency.
4. Comparing with other similar cement production equipment, the operation rate of our rotary kiln increased by 10%, production increased by 5%-10% and heat consumption decreased by 15%.

 


Technical Parameters of Rotary Kiln

Product specifications(m)Kiln dimensionsCapacity(t/d)Rotation speed(r/min)Motor power(kw)Total weight(t)Note
Diameter(m)Length(m)Obliquity(%)
Φ2.5×402.5403.51800.44-2.4455149.61Kiln with shaft cyclone preheater
Φ2.5×502.55032000.62-1.8655187.37----
Φ2.5×542.5543.52040.48-1.4555196.29----
Φ2.7×422.7423.53200.10-1.5255198.5----
Φ2.8×442.8443.54000.437-2.1855201.58Outside disassemble kiln
Φ3.0×453453.55000.5-2.4775210.94---- 
Φ3.0×483483.57000.6-3.48100237Outside disassemble kiln
Φ3.0×603603.53000.3-2100310Alumyte-alumina forge kiln
Φ3.2×503.250410000.6-3125278Outside disassemble kiln
Φ3.3×523.3523.513000.266-2.66125283Kiln with preheater precalcine
Φ3.5×543.5543.515000.55-3.4220363Kiln with preheater precalcine
Φ3.6×703.6703.518000.25-1.25125419Generating kiln for using ofterheat
Φ4.0×56456423000.41-4.07315456Kiln with preheater precalcine
Φ4.0×604603.525000.396-3.96315510Kiln with preheater precalcine
Φ4.2×604.260427500.4-3.98375633Kiln with preheater precalcine
Φ4.3×604.3603.532000.396-3.96375583

Kiln with preheater precalcine

 

 

New dry process cement production line (300-1500t/d) configuration

 

Capacity300t/d700 t/d1000 t/d1500 t/d
Pre-heaterC12-Φ2500Φ3500Φ48002-Φ4000
C2Φ3600Φ4800Φ4800Φ5800
C3Φ36002-Φ3700Φ5200Φ5800
C4Φ3600Φ4800Φ5200Φ6200
C5Φ3600Φ4800Φ5200Φ6200
Pre-calcinerSpecificationΦ2200Φ2800Φ4800Φ5200
Rotary kilnSpecificationΦ2.8×44mΦ3×48mΦ3.2×50mΦ3.5×54m
Capacity12.5t/h30t/h42t/h63t/h
Calcination temperature (℃)1450145014501450
Raw millSpecification

Vertical roller mill

Φ1700

Dry mill

Φ3.2×7+1.8m

Dry mill

Φ3.5×10m

HRM2800

Vertical roller mill

Capacity30t/h50t/h85t/h130~160t/h
Motor power400kW1000kW1250kW1250kW
Cement millSpecification

Φ2.4×13m

Open circuit

Φ3×11m

Closed circuit

Φ3.2×11m

Closed circuit

Φ4.2×13.5m

Closed circuit

Capacity22t/h42t/h64t/h95t/h
Motor power800kW1250kW1400kW3550kW

 

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