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2.2KW Harmonic Gear Drive With 98% Efficiency 1000 RPM Input Speed

SHENZIEN CHUANGRI SEIKO TECINOLOGY CO..LTD

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2.2KW Harmonic Gear Drive With 98% Efficiency 1000 RPM Input Speed

Country/Region china
City & Province shenzhen
Categories Other Chargers
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Product Details

Product Description:

Harmonic Gear Drive is a harmonic speed reducer, also known as a strain wave gearbox, with a wide speed ratio of 50-160, and an efficiency of 98%. It is designed for a long working life of up to 15,000 hours, working on a voltage of 220V, with an acceptable noise level of up to 65 dB. It is durable, reliable and cost effective, making it an ideal choice for many applications.
 

Features:

High Precision

Our Harmonic Gear Drive is engineered with exceptional precision, allowing for accurate and repeatable motion control. The gear mechanism is designed with minimal backlash, meaning that our harmonic drive is ideal for applications requiring precise and smooth motion control, such as robotics, precision machinery, and automation systems.

Compact and Lightweight Design

The Harmonic Gear Drive offers a unique advantage with its compact and lightweight design. The gear mechanism is composed of three components— a flexible spline, wave generator, and circular spline— resulting in a space-saving and weight-reducing transmission system. This makes our drive easy to integrate into space-constrained applications.

High Gear Reduction Ratio

The drive offers a single-stage high gear reduction ratio, allowing for speed reduction and torque multiplication. This eliminates the need for multiple gears and makes the design of power transmission systems possible within a compact form factor. The high gear reduction ratio is especially suitable for applications that demand both high torque and precise speed control.

Backlash-Free Operation

The Harmonic Gear Drive boasts backlash-free operation. This is made possible through a preloaded flex spline design, ensuring the instantaneous and accurate transfer of motion. This is an important feature for applications that require positioning and motion control with zero play.

High Torque Capacity

In spite of its small size, our drive provides high torque capacity. Its efficient torque transmission and high-quality materials makes it possible for the harmonic drive to not just handle, but bear high torque loads. This makes it a great choice for applications requiring output torque and a compact package.

Low Noise and Vibration

The Harmonic Gear Drive is designed to provide low noise and vibration throughout its operation. This is thanks to the unique gear mechanism and precision manufacturing processes, creating a quiet and steady working environment. This feature is especially beneficial for applications that require low environmental noise, such as scientific instruments, medical devices, and semiconductor manufacturing equipment.

Customizable and Versatile

Our Harmonic Gear Drive is customizable, giving designers the flexibility to tailor the drive to meet their application’s requirements. We offer a variety of sizes, gear ratios, input/output shaft configurations, and mounting options, allowing our drive to fit into many motion control and power transmission systems.

 

Technical Parameters:

ParameterValue
Product NameHarmonic Gear Drive
Output Power2.2 KW
Input Power2.2 KW
Backgap≤ 20-40Arc Sec
Noise Level65 DB
Design life10000-15000H
MaterialSteel
Efficiency98%
Permissible peak torque at start and stop3.3-617N. M
Speed ratio50-160
Strain Wave ReducerYes
Harmonic Drive Wave GeneratorYes
Harmonic Drive Strain Wave Gear ReducerYes
 

Applications:

Robotics

Harmonic gear drives allow for precise and repeatable motion in industrial robotics, enabling various components to reach higher levels of movement. This assists with joint and linkages in order to achieve a high reduction ratio.

Aerospace

Harmonic Gear Drives are crucial for satellite mechanisms, spacecraft actuators, and aircraft flight control surfaces due to their ability to have high resistance against launch vibrations and more exact positioning.

Semiconductor Manufacturing

Equipment such as wafer handling machinery, lithography systems, and other components of chip manufacturing plants rely on the power and accuracy of harmonic gear drives, which are excellent for achieving nano-scale precision.

Medical Equipment

Robots for surgery, imaging equipment, and other medical systems require harmonic gear drives to make sure actuation is achieved with extreme precision, as is especially important for minimally invasive surgeries or the like.

Optics and Photonics

Harmonic gear drives are helpful for making delicate adjustments to lenses and mirrors on telescopes, microscopes, lasers, and other scientific instruments, where stability is a necessity.

Automation

These increases in performance are especially essential for automation, utilized in pick-and-place machines, automated guided vehicles, and in production lines. Harmonic gear drives give automated machines the repetition and accuracy that it needs for a long period of operations.

Marine Applications

Underwater robotics, winches, and ship steering mechanisms are just some of the parts of marine technology that benefit from harmonic gear drives, due to their precision even when submerged.

Energy

Solar tracking platforms, tidal generators, and fuel cell machinery can fare even better with harmonic gear drives, crafted to handle long-term use in the outdoors with ease.

Photography

Harmonic gear drives are important to eliminate any jitter movement, making them important parts of camera stabilizers, aerial filming rigs, and microscope stages that many professional photographers use.

 

Support and Services:

Harmonic Gear Drive Technical Support and Service

Harmonic Gear Drive is a product designed to offer precise control of motion in a variety of applications. We offer a wide range of technical support and services to ensure that our customers have a successful experience with our products.

Technical Support

Our technical support team provides customers with the assistance they need for a successful installation, operation, and maintenance of our Harmonic Gear Drive products. We provide:

  • 24/7 technical support hotline
  • On-site technical support
  • Online technical resources
  • Technical training courses
Service

We offer service options to help our customers keep their Harmonic Gear Drive products in top condition. Our service options include:

  • Regular maintenance visits
  • On-site repair services
  • Replacement parts and components
  • Upgrades and retrofits
 

Packing and Shipping:

Harmonic Gear Drive Packaging and Shipping:

  • All harmonic gear drives are securely packaged in durable cardboard boxes.
  • The box is labeled with the product name and its contents.
  • The box is filled with foam material to protect the gear drive during transit.
  • The box is sealed with reinforced tape.
  • The harmonic gear drive is then shipped via a trusted carrier.
  • Tracking information is provided to the customer upon shipping.

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