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MES Wire Harness Testing Machine Wire Harness Testing Equipment DC 5000V

Suzhou Saimr Electronics Technology Co., Ltd.

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MES Wire Harness Testing Machine Wire Harness Testing Equipment DC 5000V

Country/Region china
City & Province suzhou
Categories Cable Manufacturing Equipment
InquireNow

Product Details

AC Gun Mode II Comprehensive Power Self-inspection System

 

1. Descriptions:

 

The Cable Harness Testing System incorporates a remarkable DC 5000V testing capability, enabling thorough evaluation of cable harnesses' insulation integrity and electrical safety. By subjecting the harnesses to high voltage, the system can detect potential weaknesses, such as insulation breakdown or leakage, that may lead to malfunctions or safety hazards. This elevated testing voltage ensures robustness and guarantees adherence to industry standards, providing peace of mind for manufacturers and end-users alike.

 

Advanced Data Analysis and Processing:
A notable advantage of the Cable Harness Testing System lies in its advanced data analysis and processing capabilities. Equipped with sophisticated algorithms and software, the system can swiftly collect, analyze, and interpret vast amounts of testing data. This empowers users to gain valuable insights into the performance and quality of cable harnesses, facilitating informed decision-making and process optimization. The system's intuitive user interface allows easy access to comprehensive reports, highlighting key parameters, trends, and potential issues, further streamlining the testing and validation process.

 

2.Differentiating Factors:
In a competitive landscape, the Cable Harness Testing System distinguishes itself by offering several differentiating factors:

  1. Unparalleled Testing Voltage: The system's DC 5000V testing capability surpasses industry standards, ensuring thorough and reliable assessment of cable harness insulation.

  2. Efficient Data Analysis: The system's advanced algorithms and software enable efficient data collection, analysis, and interpretation, providing actionable insights for process optimization.

  3. Comprehensive Reporting: The user-friendly interface delivers comprehensive reports, highlighting critical parameters and facilitating easy identification of potential issues.

 

 

state

set pointoperate conditiondelay time
Power self-inspectionSelf-inspection successEnter the waiting state1S
Self-inspection failurefailure warning0.1S
Charging timing controlVoltage value of detection point 1:6±0.8V ~ 12 VPWMCharging is in progress and the relay closes1S
Voltage value of detection point 1:9±0.8V ~ 12 VPWMCharging is complete, and the relay is disconnected1S
Voltage value of detection point 1:12±0.8V levelThe socket is not connected, and the relay is disconnected1S
Voltage value of detection point 1: OtherCommunication fault, and the relay is disconnected1S
Ground detectiongroundedRelay closed1S
UngroundedRelay disconnected1S
overvoltageLine voltage μ 258 ± 10VThe relay is disconnected, closed to 254 ± 10V, delay 5 ± 1s, infinite cycle0.1S
The line voltage is normal from 176 to 264 VThe relay closes and enters the charging state1S
undervoltageLine voltage is 176VThe relay is disconnected to 196 ± 10V, delay (5 ± 1) s and closed, infinite cycle1S
The line voltage is normal from 176 to 264 VThe relay closes and enters the charging state1S
overcurrentLine current,8.4A<1≤10A±0.2AThe relay is disconnected, the fault light is on, and the relay is automatically restored after 10s. If the current is still permanently disconnected after 3 cycles, and the normal working state is restored after lifting30S
Line current,10A<1≤12A±0.2AThe relay is disconnected, the fault light is on, and it is automatically restored after 10s. After the cycle is still over twice, the current is permanently disconnected, and the normal working state is restored after lifting10S
Line current is> 12A±0.2AThe relay shall be cut off immediately, removed and switched back to normal operation2S
Line current is <8ARelay closed0.1S
short circuitLine current is> 22AThe relay is off immediately0.1S
leakage of electricityLeakage current of> 30 mAThe relay is off immediately0.1S
There is no leakage on the lineThe relay closes and enters the charging state0.1S
Overtemperature protectionbreadboardTemperature over 85℃ and continued for 3SThe relay is off immediately2S
Temperature was below 65℃ and continued for 3SThe relay is closed and the to condition2S
Plug contactTemperature over 85℃ and continued for 3SThe relay is off immediately2S
Temperature was below 65℃ and continued for 3SThe relay is closed and the to condition2S
Pressure-resistant insulation test
high-voltage insulation testAC:3.5KV DC:5KV IR:1KV
leakage current10mA

 3.Software features

·Scanning, printing, reporting, archiving, database
·Parameter setting, MES docking
.User rights management
Lab features
01. Over-current protection
Pull load current from A slope to the specified current B,
Record the current and time
Set conditions: current A / current B / rise slope
Test result: Turn off current point / off time / cut waveform chart
02, short-circuit protection
Pull load current from A slope to the specified current B,
Record the cut-off current and time
Set conditions: current A / current B / rise slope
Test result: off voltage point / off time / off wave form diagram
03. Overpressure test
From set voltage A to set voltage B,
Record off-off voltage and time
Set conditions: current A / current B / rise slope
Test result: off voltage point / off time / off wave form diagram
Reference time: 5-10S
04. Underpressure test
By slope from set voltage A to set voltage B,
Record off-off voltage and time
Set conditions: current A / current B / drop slope
Test result: off voltage point / off time / off wave form diagram
Reference time: 5-10S
05, leakage current test
From the beginning of the leakage current gradually linear increase of the analyzer production
Actual value of the protective leakage current

 

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