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User Friendly Cable Extrusion Machine / Plastic Cable Double Twister

Kunshan Fuchuan Electrical and Mechanical Co.,ltd

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Address: No 18 Leigongjing road,Huaqiao development district,Kunshan city,JiangSu province,China

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User Friendly Cable Extrusion Machine / Plastic Cable Double Twister

Country/Region china
City & Province jiangsu
Categories Cable Manufacturing Equipment
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Product Details

User Friendly Cable Extrusion Machine / Plastic Cable Double Twister

 

Cable Extrusion Machine Features

  • High speed, good stability (the motor through the rigid coupling directly connected with the drive shaft)
  • Automatic tension control: When stranding, the reel take-up from the empty to the full , the tension must be increased (With the touch screen Free Set the data) The machine can automatically adjust the tension smoothly, keep the tension uniform variation ,Can achieve tension real time setting while working .
  • Spindle andþ aluminum disc ¨rotation arm finish: after high-speed dynamic balancer processing; noise less than dB
  • Electrical control: user-friendly touch screen interface operation, control by the PLC programmer + inverter
  • Flyer Bow :þ Japan imported SK5, finished with heat treatment, the surface of hard chrome þ Imported fiber glass Transmission system: drive with synchronous belts , laying accurate, no internal lubrication position, no waste products effect by refueling and machine cleaning
  • Change the lay length: easy to operate, just change the leading wheel according to the lay length sheet
  • Meter counting way: internal meter counter,

Cable Extrusion Machine Application:

 

cores twister and conductor stranding ,such as bare wire, tinned wire, nickel wire ,silver plated wire,enameled wire,copper clad aluminum,, alloy wire and etc. 1 + 6 can replace twisting with stranding

 

Cable Extrusion Machine Parameters

 

Equipment ModelFC-500BFC-650B-2FC-800B
Twisting UsageApply for the twisting of above seven pcs of bare copper wires, tinned wires, silver jacketed wires and enameled wires),double twisting for core wires.
 Single Wire Dia(mm)Φ0.08~0.45Φ0.38~1.7Φ0.38~1.7
Stranding Section Area(mm²)0.05~2.51.0~161.0~16

Core wire single wire dia(mm)
Φ0.5~1.5Φ1.0~4.0Φ1.0~4.0

Core wire stranding outer dia(mm)
Φ1.0~3.0Φ2.0~8.0Φ2.0~8.0
Pitch(mm)6.3-52.3(24 Classes)20-160(34 Classes)23-147(20 Classes)
Direction of Layoptional for right or left
Take-up Bobbin(mm)
Outer dia*bore*outer width
Φ500*Φ56*375 Φ500*Φ127*375Φ630*Φ56*475 Φ630*Φ127*475Φ800*φ80*600
Max Rotating Speed(rpm)3000RPM(6000TPM)1600RPM(3200TPM)1600RPM(3200TPM)
Main motor power5.5KW11KW15KW
Inverter power5.5KW11KW15KW
 Tension control methodTouch screen+ PLC+ magnetic powder clutch, ensure the constant tension from empty to full bobbin
Magnetic powder clutch1.2kgf10kgf10kgf
Protectionautomatically brake/stop 1)wire inside and outside is broken
2)the preset length is arrived
Brake modeElectromagnetic brake
 Traversing methodRolling wire with ring drive units, winding pitch and breadth are adjustable
Operation modeTouch Screen Operation

Dimension(mm)
2680L*1250W*1500H3400L*1600W*1800H4600L*2000W*2000H

 

Mechanical Performance

  • Body structure:

1.Material: low carbon steel welded together.

2.Structure: the body by annealing and aging, to eliminate internal stress, and then boring by a precision boring machine to forming a molding.

  • Bunching Entry part:

1.Bunching Entry position: facing to the front door, at the right side of the machine (can be customization according to customer requirements to change to the left side).

2.Bunching Entry Mode : from the pay-off device through the disconnection sensing area, first to the total sub-line board (sub-hole by 1 +6 +12 + ... distribution), through first pressure mold, then the second Pressure mold, after entering the right spindle within the wire guide wheel. From the aluminum arch with porcelain ring and then into the left spindle within the wire guide wheel, and then through the center corner’s guide wheel to the leading wheel, Final to the aligner’s guide wheel to cable laying (see wire bunching entry pattern diagram)

  • Spindle:

1.Material: 40Cr steel forging after quenching and tempering treatment.

2.Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.

3.Dynamic balance: Standard of G2.5 (0.03g of weight difference)

  • ¨Aluminum plate / ¨ Rotation Arm

1.Material:¨ ZL104 / ¨45# steel

2.Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)

3.Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)

 

DescriptionModelOrigin
1.Host Motor SIEMENS
2.Inverter INOVANCE
3.PLC Programmer INOVANCE
4.PLC Expander INOVANCE
5.Touch Screen Weinview
6.Electromagnetic Brake WREZUN
7.Magnetic Clutch CHAIN TAIL
8.Spindle Bearings1SETSWEDEN SKF
Other Bearings1SETJAPAN NSK
9.Timing Belt1SETUS GATES
10.Cable Laying Device SHANXI Tian Xiang
11.¨Manual hydraulic pump TAIWAN SHUNXIN
¨Electrical hydraulic pump  
¨Electrical screw rod+Motor  
12.Tension Controller TAIWAN
13.Bow1SET¨Japan SK5 /¨Fiber glass
14.Body1SETSelf-processing
15.Spindle2pcsSelf-processing
16.Aluminum Plate2pcsSelf-processing
17.Timing Pulley1SETSHANGHAI FENGKE
18.Bearing Housings1SETSelf-processing
19.Disc2pcsSelf-processing
20.Transmission Shaft1pcsSubcontracting
21.Leading Wheel1SETSelf-processing with hard chrome plating
22.Wire guide wheel6pcsSelf-processing with hard chrome plating

 

  • Spare parts sheet
No.DescriptionModelQtyRemark
1Spindle guide wheel(with Bearings)1SET 
2Wire guide wheel(with Bearings)1SET 
3Loops in Bow 3pcs 
4Split plate porcelain ringΦ6.83pcs 
5Stranded DieClient provide  
6-9Timing belt 1pcs 
10Spool Top sleeveAccording to customer’s reel drawings1SET 
11SKF ButterLGMT2/1

1

Bottle

1KG
12Grease gun 1pcs 
13ToolWith hex wrench, open wrench and etc1SET 
14Operating instructions 1SET 
15Electrical Schematic 1SET 
16Inverter manual 1pcs 

 

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