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3000kN Locomotive 2500mm Wheelset Press Machine

Hubei Heqiang Machinery Development Limited by Share Ltd

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Address: No.55 Edong avenue, Xinmiao industrial park, Ezhou, Hubei, China 436004

Contact name:Freeman Hu

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3000kN Locomotive 2500mm Wheelset Press Machine

Country/Region china
City & Province ezhou hubei
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Product Details

Fully Automatic 3000kN Locomotive Wheelset Demount Press Machine

Wheel Press-Fitting Machine Wheelset Assembly Machine Hydraulic Wheel Press Wheelset Mount & Demount Press

 

Application scope:

This Automatic Wheel set Demount Press machine is used to dismount the locomotive wheelset wheel discs. It's only required one operator to operate the press.

 

Technical parameters:

 

 Maximum dismounting force 3000 kN
 Ram cylinder Double head cylinders
 Ram cylinder piston stroke 0~900mm
 Ram forward speed 0~20 mm/s, adjustable
 Ram pressing speed 0~4 mm/s, adjustable
 Ram return speed 0~24 mm/s, adjustable
 Max load of the centring mechanisms 10000 kg
 Wheelset support trolley 1 set
 Max trolley load 10000 kg
 Gearbox support 1 set
 Hydraulic system pressure ≤ 31.5MPa
 Main power supply 3 phase, AC, 380V/50HZ
 Auxiliary voltage 24V DC
 Total installed power ≤ 30 kW
 Machine weight Approx. 35 tons
 Noise level during working ≤ 75 dB
 Pressure sensor accuracy ≤ 0.5%FS
 Centerline coaxiality of the two ram cylinders ≤ 0.5 mm
 Maximum Wheelset weight 10000 kg
 Applicable Axle length 2100 ~ 2500 mm
 Applicable Wheel diameter Φ750 ~ Φ1250 mm
 Applicable Axle body diameter Φ140 ~ Φ230 mm
 Applicable Wheel seat diameter Φ180 ~ Φ260 mm

(*Above parameters are indicative, and can be modified as per customer's actual requirements.)

 

Machine features:

  • The wheel press machine is a horizontal hydraulic wheel press and will be installed in a foundation pit.
  • The wheelset press is able to dismount both wheels on the same axle simultanously without turning the axle.
  • Double ram cylinders for dismounting.
  • One wheelset positioning to dismount the 2 wheel discs without reversal of the axle.
  • Overall gantry frame structure, with high strength, good rigidity and less deformation.
  • Movable slider device with at 2 replaceable inserts to block the wheels, gears or brake discs for dismounting. It's the original patent in China.
  • Special patented Centring mechanism at both ends of two ram cylinders for center hole positioning. The centre can insert into the center hole of both ends of the axle for wheelset positioning. During the whole operation process, it can ensure that the axle center line will be completely concentric with the two ram cylinder centerline to make the ram end face fully matched with the axle end face, without damage on axle center hole and preventing axle from upsetting.
  • Electrical wheelset support trolley for wheelset loading and unloading. The trolley will exit the machine during the dismounting process.
  • Gearbox support is provided to support the gearbox. The gearbox will be supported during the whole dismounting process.
  • Siemens S7-300 PLC and AdvanTech Industrial computer to control the operation.
  • The press can track and control the whole process, detect the pressing condition of the wheelset, and analyze and process it through industrial computer.
  • The press is designed with acoustic-light alarm to ensure the safe and reliable operation.
  • Only one operator is required to complete the whole dismounting process.
  • High pressure oil injection pump is available for option.

Overview of Hubei Heqiang:

Hubei Heqiang Machinery is the leading manufacturer of wheel set press machines in China. It now covers more than 80% of the China market. We offer the most advanced wheel set pressing equipment available in the railway and other relevant industry. The wheelset presses are used to mount and dismount all of the elements on the axle (wheel discs, brake discs, gears and bearings). With both single and double cylinder version available for option and capacity range from 200 to 800 tons. Our vast range of machines can satisfy all customer requirements in both maintenance and mass production applications.

 

Our fully automatic double cylinder wheelset press is the most advanced wheel press machine available on the market today. Available in capacity ranging from 200 to 500 tons. This machine features a precisely positioned cylinder on each side of the machine along with our state-of-the-art measuring system that utilizes a high-tech servo system and a series of analog laser measuring devices to position each wheel-set component with high precision. All tooling is specialized and easily exchanged to safely accommodate a large variety of wheel set components and configurations. A rotation device are optional to be supplied with the machine to perform wheel back-to-back, axial run-out and radial run-out measurements after the mounting process has been completed.

 

Main Customers:

  • CRRC DALIAN CO.,LTD.;
  • CRRC LANZHOU CO.,LTD.;
  • CRRC TAIYUAN CO.,LTD.
  • CRRC LUOYANG CO.,LTD.
  • CRRC CHENGDU CO.,LTD.
  • CRRC QINGDAO SIFANG CO.,LTD.
  • Beijing Subway Rolling Stock Equipment Co.,Ltd.;
  • Harbin Railway Bureau
  • Shanghai Railway Bureau
  • Shenyang Railway Bureau
  • Xian Railway Bureau.
  • Etc.

 

Cooperation contact:

If you are interested in our wheelset presses or any assistance required, please contact us for more information!

 

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