Shanghai Genius Industrial Co., Ltd |
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Articulated arc welding robot introduction
Since the arc welding process has been popularized in many industries, the arc welding robot is widely used in many industries such as general machinery and metal structures as an automatic welding robot. In arc welding operations, the torch should track the weld bead motion of the workpiece and continuously fill the metal to form a weld. Therefore, the stability of the speed and the accuracy of the trajectory during the movement are two important indicators.
More similar to people is the all - joint automatic welding robot, whose position and posture are all realized by the rotary motion, so it has compact mechanism, good flexibility, small footprint, large working space, and high terminal operator line. Speed and other advantages, but it is difficult to control high precision.
The arc welding robot developed this time was based on a robot with an imported brand (Japan OTC) with an accuracy of 0.18mm. It develops the technology of industrial robots and arc welding robots, and at the same time proves the accuracy and life of our RV reducers.
Genius Industrial sepcially develop and produce wire feeder, RV reducer, Industrial welding robot, have over 20 years in the welding industry.
Welding robot body specification
Robot model | GNS1400W - 06 | |
Application | Arc welding | |
Mounting | Vertical ground installation | |
Number of axes | 6 | |
Payload | 6kg | |
Max working radius | 1400mm | |
Repeated posiontioning accuracy | 0.03mm | |
Maximum joint range | J1 | RV reducer ±160° |
J2 | RV reducer +110°, -70° | |
J3 | RV reducer +65°, -120° | |
J4 | RV reducer ±150° | |
J5 | Hollow harmonic reducer +105°, -110° | |
J6 | Hollow harmonic reducer ±320° | |
Maximum joint speed | J1 | RV reducer 201.9°/S |
J2 | RV reducer 198.3°/S | |
J3 | RV reducer 198.3°/S | |
J4 | RV reducer 296.2°/S | |
J5 | Hollow harmonic reducer 197.5°/S | |
J6 | Hollow harmonic reducer 247.2°/S | |
Allowable bending moment N.m | J4 | RV reducer 9.8N.m |
J5 | RV reducer 9.8N.m | |
J6 | Hollow harmonic reducer 4N.m | |
Allowable inertia Kg.㎡ | J4 | RV reducer 0.3kg.㎡ |
J5 | RV reducer 0.3kg.㎡ | |
J6 | Hollow harmonic reducer 0.05kg.㎡ | |
Body total weight | KG | 185KG |
Operating environment | Temperature | 0℃ - 45℃ |
Humidity | 20% - 80% | |
Others | Keep away from corrosive gases or liquids or explosive gases, | |
Power capacity | 6KVA (Robot) + 24KVA (Welding source) |
Motion range
6 Axis arc welding robot joint parts introduction
About us
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.
Why choose our company ?
1) 25 years experience in research and production of wire feeder,
leading supplier in the world, Yaskawa and FANUC are also our
customers.
2) 8 years experience in research and production of RV reduction
gear, RV reduction gear is the core component of robots, have built
a strong foundation for research & development of industrial
robot in the future, now RV reduction gear sales reach to 20,000
units per year.
3) With the strong technical advantage of wire feeder and RV
reduction gear, in 2015, we established a long - term relationship
with Hongkong University of Science and Technology and
independently developed robots, our goal is to produce 200,000 sets
of RV reduction gear and 10,000 sets of welding robots per year .
We are committed to improving the level of automation for small and
medium - sized manufacturing companies, reduce their labor and
comprehensive production costs, create value for the world.
FAQ
Q: Are you a manufacturer or a trading company?
A: We are a manufacturer, and our factory located in Nantong city,
Jiangsu province. Our company occupies an area of 32,000 square
meters, with a plant area of 25,000 square meters. It has 72 senior
technicians, 42 technicians directly researching and developing, we
are a manufacturer with strong R&D capabilities and own core
technology, sincerely welcome to visit our factory.
Q: How about your after - sale service?
A:
1. Installation Services: In the period of installation and
debugging, we shall offer training about effective operation and
maintenance.
2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.
3. Warranty Services: We offer free after sale service except the
engineers' traveling expense for any quality problem occurs during
our 12 months warranty period.
.
Q: What is your payment term?
A: The payment method is 50% prepayment, 50% balance before cargo
delivery if the client does not need onsite installation or
debugging;
The payment method is 50% prepayment, 40% balance before cargo
delivery, 10% upon verification in the client’s factory if the
client needs onsite installation or debugging.
Q: Can you provide customized service for our product?
A: Yes. We will provide you the professional robotic welding system
solutions according to your specific product. Only you need to send
us your detailed product drawings and welding requirement, then we
will come out with the customized technical proposal for you.