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Robotic aluminum welding feature
The aluminum arc welding manipulator is a smart device specially
designed for arc welding operation. It uses gas shield welding
method. All kinds of welding power sources can be used for arc
welding in robots. The more commonly used thyristor type, inverter
type, waveform controlled, pulsed or non - pulsed, etc.
Robotic aluminum welding programming skill
Before the weaving process, we must first select a reasonable
welding smooth, in order to reduce the welding deformation, so the
welding sequence can be determined according to the length of the
welding torch travel path. For the space transition of the welding
gun, the most basic requirement is that the moving track is short,
smooth and safe. On this basis, the welding parameters are
optimized. In order to obtain the best welding parameters, the
welding test and process evaluation can be carried out by making
the working test piece.
Secondly, considering the position of the positioner, the attitude
of the welding gun, the position of the welding gun relative to the
joint and the welding requirements, it is required to continuously
adjust the positioner during programming so that the welded welds
reach the horizontal position one by one in the welding sequence.
At the same time, it is necessary to constantly adjust the position
of each axis of the robot to reasonably determine the position,
angle and extension length of the welding gun relative to the
joint.
After completing a certain length of welding procedure, the
cleaning procedure should be inserted in time to prevent the
welding spatter from clogging the welding nozzle and the contact
tip, which helps to ensure the cleaning of the welding torch and
improve the life of the nozzle. In short, the running program of
the welding robot should be continuously checked, modified and
adjusted during the robot welding process.
Robotic aluminum welding datasheet
| Robot model | ZK1400- 06 | |
| Application | Arc welding | |
| Mounting | Vertical ground installation, lifting, hanging | |
| Number of axes | 6 | |
| Payload | 6kg | |
| Max working radius | 1400mm | |
| Repeated posiontioning accuracy | 0.03mm | |
| Maximum joint range | J1 | RV reducer ±160° |
| J2 | RV reducer +110°, -70° | |
| J3 | RV reducer +65°, -120° | |
| J4 | RV reducer ±150° | |
| J5 | Hollow harmonic reducer +105°, -110° | |
| J6 | Hollow harmonic reducer ±320° | |
| Maximum joint speed | J1 | RV reducer 201.9°/S |
| J2 | RV reducer 198.3°/S | |
| J3 | RV reducer 198.3°/S | |
| J4 | RV reducer 296.2°/S | |
| J5 | Hollow harmonic reducer 197.5°/S | |
| J6 | Hollow harmonic reducer 247.2°/S | |
| Allowable bending moment N.m | J4 | RV reducer 9.8N.m |
| J5 | RV reducer 9.8N.m | |
| J6 | Hollow harmonic reducer 4N.m | |
| Allowable inertia Kg.㎡ | J4 | RV reducer 0.3kg.㎡ |
| J5 | RV reducer 0.3kg.㎡ | |
| J6 | Hollow harmonic reducer 0.05kg.㎡ | |
| Body total weight | KG | 185KG |
| Operating environment | Temperature | 0℃ - 45℃ |
| Humidity | 20% - 80% | |
| Others | Keep away from corrosive gases or liquids or explosive gases, | |
| Power capacity | 6KVA (Robot) + 24KVA (Welding source | |
Robotic aluminum welding welding power supply
It is suitable for localized digital welding power supply, achieving low - splash welding effect. Can save labor hours such as weld grinding.
Welding effect of robotic aluminum welding
